Montero Sport 2WD V6-3.0L SOHC (1997)
Brake Pedal Assy: Adjustments
1. Turn up the carpet under the brake pedal.
2. Measure the brake pedal height as illustrated (from the surface of the sheet metal to the face of pedal pad). If it is not within the standard value of
176 - 181 mm (6.9 - 7.1 inch) adjust as follows.
3. Disconnect the stoplight switch connector, loosen the jam nut and move the stoplight switch to a position where it does not contact the brake pedal
arm.
4. Adjust the brake pedal height by turning the operating rod with pliers (with the operating rod jam nut loosened).
5. Screw in the stoplight switch until it contacts the brake pedal stopper just before brake pedal begins to move. Return the stoplight switch half to
one turn and secure with the jam nut.
6. Connect the connector of the stoplight switch.
7. Check to be sure that the stoplight is not illuminated with the brake pedal released.
8. Turn back the carpet to the original position.
With the engine stopped, depress the brake pedal two or three times. After eliminating the vacuum in the brake booster, press the pedal down by hand,
and confirm that the amount of movement before resistance is met (free play) is within the standard value range. The standard value is 3 - 8 mm (0.1 -
0.3 inch).
NOTE: If the free play exceeds the standard value, it is probably due to excessive play between the clevis pin and brake pedal arm. Check for
excessive clearance and replace faulty parts as required.
