Montero Sport 2WD V6-3.0L SOHC (1997)
5.
Check the location of the H-L shift fork. If it is not in the H position, use a brass punch to push the shift fork toward the front of the vehicle.
6.
Check the location of the 2-4WD shift fork. If it is not in 2WD, use a brass punch to push the shift fork toward the front of the vehicle.
7.
If necessary, adjust the return spring so it can be set with the 2-4WD shift fork.
IMPORTANT:
Do not place the return spring in the gap between the H-L shift fork and the 2-4WD shift fork.
8.
Remove the old sealant adhesive from the transfer lever and housing contact surfaces.
9.
Apply Mitsubishi Silicone Gasket Sealant TSB1215 (p/n A99OZC1X02) or equivalent to the transfer lever and housing contact surfaces.
10.
Place the end of the transfer lever in the 2-4WD shift fork and reinstall the lever into the housing. Set the return spring.
11.
Confirm that the transfer lever can be moved smoothly.
12.
Tighten the bolts securing the lever to 15-22 Nm (11-16 ft/lbs).
13.
Reinstall the transfer lever boot bracket.
14.
Reinstall the center console.
15.
Reinstall the transfer lever shift knob.
