Montero Sport 2WD V6-3.0L SOHC (1997)
4. Measure the clearance between the bearing case and rear axle housing end with a feeler gauge.
NOTE: Confirm that the measurement values do not differ in the horizontal and vertical positions.
5. Select shims of the thickness which is equal to the sum of the measured clearance and 0.05 - 0.20 mm (0.002 - 0.008 inch).
Example:
Clearance: 1.0 mm (0.04 inch)
Standard value: 0.05 - 0.20 mm (0.002 - 0.008 inch)
Shim thickness: 1.05 - 1.20 mm (0.041 - 0.047 inch)
6. Remove the right axle shaft, and install shim(s) and O-ring on the right side rear axle housing end.
7. Apply the specified sealant to the mating surface of bearing case, install the right axle shaft into rear axle housing and tighten the nut to 49
- 59 Nm (36 - 44 ft. lbs.)
Specified sealant: 3M ATD Part Number 8663 or equivalent.
8. Check to assure that the axle shaft end play is within the standard value.
Standard value: 0.05 - 0.20 mm (0.002 - 0.008 inch)
NOTE: Operational steps after installation as follows:
1. Fill Brake fluid and bleed air from brake lines.
2. Adjust parking brake lever stroke.
