Pickup 4WD L4-155 2555cc 2.6L SOHC VIN E 2-bbl (1988)
Clutch Disc: Service and Repair
1.
Remove transmission as described under ``Transmission, Replace.''
2.
Insert suitable tool into center hole to prevent dropping clutch disc, then diagonally loosen bolts holding clutch cover assembly and remove
assembly.
3.
Remove clutch disc and tool.
4.
Remove two return clips on transmission side and remove release bearing.
5.
On vehicles with gasoline engines, remove shift arm spring pin and control lever shaft assembly with 3/16 inch punch, then remove clutch shift
arm, two felt packings and two return springs.
Fig. 13 Disengaging release fork
6.
On vehicles equipped with diesel engines, remove release lever, then remove boot from transmission case. When removing release lever, slide
release lever in direction of arrow, Fig. 13, to disengage fulcrum from clip.
7.
On vehicles equipped with gasoline engines, apply grease to inside surface of bushing and oil seal lips and apply engine oil to two felt packings.
8.
On vehicles equipped with gasoline engines, insert clutch control lever and shaft assembly into transmission case from left, then install clutch shift
arm, two felt packings, and two return springs onto shaft.
9.
On vehicles equipped with gasoline engines, align lock pinholes on shift arm and control shaft, then drive in two spring pins, ensuring that the
spring pin slot direction is at right angles to control shaft.
10.
On vehicles equipped with diesel engines, install release lever to fulcrum, then install release fork boot to transmission case.
11.
Apply ample amount of rubber grease to outer surface of piston and piston cup and insert them in release cylinder, then install pushrod and rubber
boot.
12.
Install release cylinder assembly to transmission case.
13.
Fill groove of bearing inside diameter with grease.
14.
Install release bearing to transmission front bearing retainer, then install return clips.
15.
Rub grease in clutch disc spline and transmission main gear spline.
16.
Using suitable tool, install clutch disc and clutch cover assembly on flywheel. When installing clutch disc, make certain that surface with
manufacturer's stamped mark is on pressure plate side.
17.
Install transmission.
