604 L4-2304cc 2.3L DSL XD-2 (1983)
Hose/Line HVAC: Technical Service Bulletins
A/C - Condenser Replacement
Bulletin No. 117
505 TURBO DIESEL (XD2S) AND 1982 505 DIESEL (XD2C) A/C CONDENSER HOSE SUPPORT
This Service Bulletin supercedes the information regarding Kit P/N 0064.80 in S.B. No. 087. Information regarding Kit
P/N 0064.85 is now applicable for 1980-81 diesel models (XD2-XD2C) only.
Whenever a replacement of an A/C condenser is required on a 505 turbo diesel (XD2S) or on a 1982 and early 83 production 505 diesel (XD2C)
manufactured prior to V.I.N. 0330582, proceed as follows:
Replace the A/C condenser P/N 6453.44.
Install a new high pressure hose P/N 6453.57. The shape of the rigid section on the hose has been modified to enable it to be secured to the front
Secure the hose to the front frame using support bracket P/N 6453.58.
To avoid damaging the condenser core, use two wrenches and carefully tighten:
inlet hose (upper fitting to a torque of 2.5 daN-m (18 ft.lbs.).
outlet hose (lower fitting) to 1.5 daN-m (11 ft.lbs.).
Make up any compressor lubricant loss as necessary.
Evacuate and recharge the A/C system.
For warranty claim preparation and submission, the following damage code and labor operation is to be used.