Main service brake
- Make
- Peugeot
- Model
- J5 Factory Workshop Manual
- Year
- 1982–1994
- Section
- Identification - data › Main service brake
Braking system : Fig. I
Each front brake caliper has two pistons supplied by independent circuits.
The rear circuit from the master cylinder feeds the front brake upper pistons and the rear brakes.
The front circuit from the master cylinder feeds the front brake lower pistons.
MAIN SERVICE BRAKE
Disc brakes at the front :
GIRLING brakes of the floating caliper type with a wear take-up system (2 pistons per caliper).
Drum brakes at the rear :
GIRLING brakes with floating shoes and an automatic wear take-up system.
Hydraulically operated by a twin circuit master cylinder (I and H circuit pattern).
- Vacuum assistance system (brake servo)
- Brake pressure distributor on the rear brakes.
EMERGENCY BRAKE
Lever operated acting on the rear brakes through cables.
The vehicle must be immobilised at a brake lever travel of 4 to 5 notches.
M A S T E R - V A C type servo.
Vacuum source for servo :
On Diesel engines : exhauster connected to the brake servo by a pipe.
On petrol engines : a pipe passing from the inlet manifold to the brake servo.
Braking system (key) :
- Front brake
- Rear brake
- Brake compensator
- Vacuum servo
- Master cylinder
Master cylinder
- Twin circuit type without a residual pressure valve.
| 1000 → 1500 | 1800 TURBO |
|---|---|
| 22.2 mm → 2/83 : 19 + 17 mm ← 2/83 : 21.5 + 12.5 mm |
25.4 mm 21.5 + 11.5 mm |
Front braking system : master cylinder ø :
Master cylinder piston travels
NEVER unscrew screw 1 on the master cylinder body, Fig. II
This screw acts as a piston stop and any loosening and retightening of the screw could jam the piston cup washer if the spigot on the screw does not re-enter the groove (2) in the piston, Fig. III.
The brake fluid must fulfil the standard : N.F.R. 12640 S or ISO 4925 or SAE J1703 or FMV SS 116 DOT 3.
Braking system capacity … 0.7 litres
Parts & tools for this job For 1982 Peugeot J5
- PARTBrake padsSearch: Peugeot J5 1982 brake pads
- TOOLBrake bleeder kitSearch: one man brake bleeder kit
- FLUIDBrake fluidSearch: brake fluid
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