Remove :
- Make
- Peugeot
- Model
- J5 Factory Workshop Manual
- Year
- 1982–1994
- Section
- Overhaul › Remove :
Diesel engines (U25/651, U25/661, U25/673, XUD9A)Remove : · page 1 of 7
Remove :
- - the clutch,
- - the flywheel,
- - the sump cover plate,
- - the sump (1) (bolt :
) : Fig. I.
Remove the connecting rod-piston assemblies:
Fig.
Ensure that the big-end caps remain with the connecting rods from which they have been removed. Mark the positions of the pistons relative to the cylinder block.
Remove the big-end caps (2).
Take out each connecting rod-piston assembly from the T.D.C. position.
Remove the crankshaft : Fig. II
- - Remove the main bearing-caps (3).
- - Take out the crankshaft.
- - Remove the main bearing shells.
Stripping the cylinder block : Fig. III
Remove :
- - bolt (5) and take out the pressure relief valve body (4),
- - the dipstick guide,
- - the front and rear cylinder block water circulation plates (6).
Remove the pistons from the connecting rods : Fig. IV.
- - Remove the piston rings.
- - Remove the circlips (with a scriber).
- - Push out the gudgeon pin.
Dismantling the pressure relief valve : Fig. V.
Remove from the valve body (7) :
- - the O ring seal (8),
- - the circlip (12),
- - the washer (11),
- - the spring (10),
- - the piston (9).
Dismantle the oil pump : Fig. VI.
Remove :
- - the bolts (
),
- - the cover (13),
- - the seal (14).
CLEAN ALL THE PARTS.
Parts & tools for this job For 1982 Peugeot J5
- PARTGlow plugsSearch: Peugeot J5 1982 glow plugs
- TOOLGlow plug socketSearch: glow plug socket
- TOOLDiesel compression testerSearch: diesel compression tester
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