Workshop Manuals Factory service & repair Peugeot
01 Wheels and tyres02 Petrol engines (XM7-T, XN1-T, XN1-TA)03 Diesel engines (U25/651, U25/661, U25/673, XUD9A)04 Clutch05 Gearbox06 Propeller shafts, drive shafts and viscous coupling07 Front axle08 Rear axle and 4 x 4 differential09 Steering10 Suspension11 Brakes12 Electrical equipment
Peugeot J5 Factory Workshop Manual (1982-1994)03 · Diesel engines (U25/651, U25/661, U25/673, XUD9A)
03 · Engine

Remove :

Make
Peugeot
Model
J5 Factory Workshop Manual
Year
1982–1994
Section
Overhaul › Remove :
Diesel engines (U25/651, U25/661, U25/673, XUD9A)Remove : · page 1 of 7

Remove :

  • - the clutch,
  • - the flywheel,
  • - the sump cover plate,
  • - the sump (1) (bolt : arrow) : Fig. I.

Remove the connecting rod-piston assemblies:

Fig.

Ensure that the big-end caps remain with the connecting rods from which they have been removed. Mark the positions of the pistons relative to the cylinder block.

Remove the big-end caps (2).

Take out each connecting rod-piston assembly from the T.D.C. position.

Remove the crankshaft : Fig. II

  • - Remove the main bearing-caps (3).
  • - Take out the crankshaft.
  • - Remove the main bearing shells.

Stripping the cylinder block : Fig. III

Remove :

  • - bolt (5) and take out the pressure relief valve body (4),
  • - the dipstick guide,
  • - the front and rear cylinder block water circulation plates (6).

Remove the pistons from the connecting rods : Fig. IV.

  • - Remove the piston rings.
  • - Remove the circlips (with a scriber).
  • - Push out the gudgeon pin.

Dismantling the pressure relief valve : Fig. V.

Remove from the valve body (7) :

  • - the O ring seal (8),
  • - the circlip (12),
  • - the washer (11),
  • - the spring (10),
  • - the piston (9).

Dismantle the oil pump : Fig. VI.

Remove :

  • - the bolts (arrow),
  • - the cover (13),
  • - the seal (14).
CLEAN ALL THE PARTS.

Parts & tools for this job For 1982 Peugeot J5

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