Sunfire L4-2.2L VIN 4 (1996): Transmission and Drivetrain

Also for this vehicle: Sunfire L4-138 2.3L DOHC VIN D MFI (1995), Sunfire L4-144 2.4L DOHC VIN T SFI (2001), Sunfire L4-2.2L VIN F (2002).

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

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01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
05Powertrain Management Powertrain Management: Sections
06Transmission and Drivetrain Transmission and Drivetrain: Sections
- Actuators and Solenoids - Transmission and Drivetrain › Actuators and Solenoids - A/T23 pages
  - Pressure Regulating Solenoid, A/T › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Pressure Regulating Solenoid: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    All Technical Service Bulletins for Pressure Regulating Solenoid: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
  - Shift Interlock Solenoid › Component Information › Locations
  - Torque Converter Clutch Solenoid, A/T › Component Information16 pages
    Technical Service Bulletins › A/T - Revised DTC P1887 (TCC Release Switch) Diagnosis2 3 4
    Locations › 3T40 Automatic Transaxle2 3
    Service and Repair › 3T40 Automatic Transaxle2 3 4 5 6 7 8 9
- Automatic Transmission/Transaxle261 pages
  - Actuators and Solenoids - A/T23 pages
    Pressure Regulating Solenoid, A/T › Component Information › Technical Service Bulletins6 pages
    All Technical Service Bulletins for Pressure Regulating Solenoid: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    Customer Interest for Pressure Regulating Solenoid: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    Shift Interlock Solenoid › Component Information › Locations
    Torque Converter Clutch Solenoid, A/T › Component Information16 pages
    Technical Service Bulletins › A/T - Revised DTC P1887 (TCC Release Switch) Diagnosis2 3 4
    Locations › 3T40 Automatic Transaxle2 3
    Service and Repair › 3T40 Automatic Transaxle2 3 4 5 6 7 8 9
  - Band Apply Servo, A/T › Component Information › Service and Repair › Intermediate Servo & Accumulator Check Valve2
  - Brake Switch - TCC › Component Information › Locations › TCC/Cruise Switch Connector (Black)2
  - Case, A/T › Component Information › Service and Repair › 3T40 Automatic Transaxle2 3 4
  - Channel Plate, A/T › Component Information › Technical Service Bulletins › A/T Control - DTC P0756 Diagnostic Tips
  - Clutch, A/T › Component Information › Technical Service Bulletins18 pages
    All Technical Service Bulletins for Clutch:9 pages
    08-07-30-027 › Jun › 08 › A/T - No Movement in Drive or 3rd Gear2 3
    03-07-30-006 › Mar › 03 › A/T - 4T40-E/4T45-T Engineering Changes
    77-71-78 › Dec › 97 › A/T - Unit Repair/Sprag Clutch Rotation
    677160 › Feb › 97 › A/T - Delay Engagement into Drive After Cold Soak2 3 4
    Customer Interest:7 pages
    08-07-30-027 › Jun › 08 › A/T - No Movement in Drive or 3rd Gear2 3
    677160 › Feb › 97 › A/T - Delay Engagement into Drive After Cold Soak2 3 4
    All Other Service Bulletins for Clutch:2 pages
    03-07-30-006 › Mar › 03 › A/T - 4T40-E/4T45-T Engineering Changes
    77-71-78 › Dec › 97 › A/T - Unit Repair/Sprag Clutch Rotation
  - Differential, Automatic Transaxle › Differential Mount, A/T › Component Information › Technical Service Bulletins52 pages
    All Technical Service Bulletins for Transmission Position Switch/Sensor:4 pages
    03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    71-65-37 › May › 97 › Engine Controls - Revised DTC P0705 PABC Data Table
    Customer Interest: › 632003 › Nov › 96 › Vehicle - Rattle/Clunk or Vibration at Engine/Transaxle2 3 4 5 6 7 8 9 10 11 12
    All Other Service Bulletins for Differential Mount:36 pages
    03-07-30-021A › Nov › 03 › Customer Interest for Differential Mount: › 632003 › Nov › 96 › Vehicle - Rattle/Clunk or Vibration at Engine/Transaxle2 3 4 5 6 7 8 9 10 11 12
    71-65-37 › May › 97 › Component Information › Technical Service Bulletins24 pages
    All Technical Service Bulletins for Differential Mount: › 632003 › Nov › 96 › Vehicle - Rattle/Clunk or Vibration at Engine/Transaxle2 3 4 5 6 7 8 9 10 11 12
    Customer Interest for Differential Mount: › 632003 › Nov › 96 › Vehicle - Rattle/Clunk or Vibration at Engine/Transaxle2 3 4 5 6 7 8 9 10 11 12
  - Automatic Transmission Dipstick - Dipstick Tube › Component Information › Locations › Transaxle Oil Tube2
  - Fill Plug, A/T › Component Information › Locations
  - Fluid - A/T › Component Information17 pages
    Technical Service Bulletins › A/T - DEXRON(R)-VI Fluid Information2 3 4
    Specifications › Capacity Specifications2
    Description and Operation › 3T402
    Testing and Inspection › Transaxle Oil Information2 3 4 5 6 7
    Service and Repair › Fluid Change2
  - Fluid Filter - A/T › Component Information › Service and Repair
  - Fluid Line/Hose, A/T › Component Information › Technical Service Bulletins › Transaxle Cooler Line - Seal Installation Procedure2
  - Fluid Pump, A/T › Component Information › Technical Service Bulletins › A/T - 4L65E, 4L60E, 4L60, 200-4R Oil Pump Spring2
  - Governor, A/T › Component Information › Service and Repair
  - Lamps and Indicators - A/T › Shift Indicator › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
  - Output Shaft, A/T › Component Information › Technical Service Bulletins › A/T - 2-3 Upshift or 3-2 Downshift Clunk Noise
  - Parking Pawl, A/T › Component Information › Technical Service Bulletins › A/T - Grinding/Growling Noise in Park on Incline
  - Pressure Regulating Solenoid, A/T › Component Information › Technical Service Bulletins12 pages
    All Technical Service Bulletins: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    Customer Interest: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    All Other Service Bulletins for Pressure Regulating Solenoid: › 67-72-04 › Dec › 96 › M/T - Click Noise or Gear Disengagement in Reverse2 3 4 5 6
    All Other Service Bulletins for Pressure Regulating Solenoid: › 67-72-04 › Dec › 96 › M/T - Click Noise or Gear Disengagement in Reverse
  - Sensors and Switches - A/T11 pages
    Brake Switch - TCC › Component Information › Locations › TCC/Cruise Switch Connector (Black)2
    Shift Interlock Switch › Component Information › Locations
    Transmission Position Switch/Sensor, A/T › Component Information › Technical Service Bulletins8 pages
    Customer Interest: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    All Technical Service Bulletins for Transmission Position Switch/Sensor:4 pages
    03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    71-65-37 › May › 97 › Engine Controls - Revised DTC P0705 PABC Data Table
    All Other Service Bulletins for Transmission Position Switch/Sensor: › 71-65-37 › May › 97 › Engine Controls - Revised DTC P0705 PABC Data Table
  - Shift Interlock, A/T6 pages
    Shift Interlock Cable › Component Information › Adjustments2 3 4
    Shift Interlock Solenoid › Component Information › Locations
    Shift Interlock Switch › Component Information › Locations
  - Shifter A/T › Component Information › Locations
  - Shift Linkage, A/T › Shift Cable, A/T › Component Information › Adjustments
  - Sun Gear › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Sun Gear: › 00-07-30-022D › Jun › 08 › A/T - 4L60/65E, No Reverse/2nd or 4th Gear2 3
    All Technical Service Bulletins for Sun Gear: › 00-07-30-022D › Jun › 08 › A/T - 4L60/65E, No Reverse/2nd or 4th Gear2 3
  - Throttle Valve Cable/Linkage, A/T › Component Information4 pages
    Technical Service Bulletins › A/T - Revised Procedure for TV Cable Adjustment2
    Adjustments › Turbo Hydra-Matic 3T40 Automatic Transaxle2
  - Torque Converter › Component Information › Technical Service Bulletins › A/T - Torque Converter Replacement Information2
  - Torque Converter Clutch, A/T › Component Information6 pages
    Technical Service Bulletins4 pages
    All Technical Service Bulletins for Torque Converter Clutch: › 677150 › Aug › 96 › MIL is ON, DTC P1887 (TCC Release Switch Switch) Set2
    Customer Interest for Torque Converter Clutch: › 677150 › Aug › 96 › MIL is ON, DTC P1887 (TCC Release Switch Switch) Set2
    Locations › Component Locations2
  - Torque Converter Clutch Solenoid, A/T › Component Information16 pages
    Technical Service Bulletins › A/T - Revised DTC P1887 (TCC Release Switch) Diagnosis2 3 4
    Locations › 3T40 Automatic Transaxle2 3
    Service and Repair › 3T40 Automatic Transaxle2 3 4 5 6 7 8 9
  - Transmission Cooler, A/T › Component Information › Technical Service Bulletins › A/T - Fluid Oil Cooler Flush2 3 4 5 6 7 8 9
  - Transmission Mount, A/T › Component Information7 pages
    Technical Service Bulletins2 pages
    All Technical Service Bulletins for Transmission Mount: › 636107 › Feb › 96 › Engine/Transaxle - Excessive Engine Roll
    Customer Interest for Transmission Mount: › 636107 › Feb › 96 › Engine/Transaxle - Excessive Engine Roll
    Service and Repair › 3T40 Automatic Transaxle2 3 4 5
  - Transmission Position Switch/Sensor, A/T › Component Information › Technical Service Bulletins8 pages
    All Technical Service Bulletins for Transmission Position Switch/Sensor:4 pages
    03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    71-65-37 › May › 97 › Engine Controls - Revised DTC P0705 PABC Data Table
    Customer Interest: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    All Other Service Bulletins for Transmission Position Switch/Sensor: › 71-65-37 › May › 97 › Engine Controls - Revised DTC P0705 PABC Data Table
  - Valve Body, A/T › Component Information9 pages
    Technical Service Bulletins › A/T Control - DTC P0756 Diagnostic Tips
    Locations › 3T40 (125C) Automatic Transaxle2
    Service and Repair › Valve Body Cover2 3 4 5 6
- Clutch, M/T13 pages
  - Clutch Hydraulic System8 pages
    Clutch Master Cylinder › Component Information4 pages
    Description and Operation
    Service and Repair › Bleeding Hydraulic System2 3
    Clutch Slave Cylinder › Component Information4 pages
    Description and Operation
    Service and Repair › Bleeding Hydraulic System2 3
  - Clutch Pedal Assembly › Component Information › Locations2 3
  - Clutch Start Switch <--> [Clutch Switch] › Component Information › Locations2
- Continuously Variable Transmission/Transaxle, CVT › Shift Interlock, CVT › Component Information › Technical Service Bulletins › A/T - Shift Lock Control Feature Function
- Drive Axles, Bearings and Joints33 pages
  - Axle Shaft Assembly17 pages
    Axle Shaft › Component Information › Technical Service Bulletins › A/T - Transaxle Stub Shaft Disengagement2 3
    Constant Velocity Joint › Component Information › Service and Repair › Cross Groove Design Front Axle2 3 4 5 6 7
    Constant Velocity Joint Boot › Component Information › Service and Repair › Cross Groove Design Front Axle2 3 4 5 6 7
  - Seals and Gaskets, Drive Axles › System Information12 pages
    Technical Service Bulletins8 pages
    All Technical Service Bulletins for Seals and Gaskets:4 pages
    637205 › Jan › 97 › Axle Seal Area - Leak
    577111A › Sep › 96 › A/T - Transaxle Stub Shaft Disengagement2 3
    Customer Interest: › 637205 › Jan › 97 › Axle Seal Area - Leak
    All Other Service Bulletins for Seals and Gaskets: › 577111A › Sep › 96 › A/T - Transaxle Stub Shaft Disengagement2 3
    Service and Repair › Axle Shaft Replace2 3 4
  - Wheel Bearing › Component Information3 pages
    Specifications
    Service and Repair › Front Wheel Bearing Removal and Installation2
  - Wheel Hub › Axle Nut › Component Information › Specifications
- Drive/Propeller Shafts, Bearings and Joints › Drive/Propeller Shaft › Component Information › Service and Repair2
- Lamps and Indicators - Transmission and Drivetrain › Lamps and Indicators - A/T › Shift Indicator › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
- Manual Transmission/Transaxle44 pages
  - Differential, Manual Transaxle › Differential Mount, M/T › Component Information › Technical Service Bulletins24 pages
    Customer Interest for Differential Mount: › 632003 › Nov › 96 › Vehicle - Rattle/Clunk or Vibration at Engine/Transaxle2 3 4 5 6 7 8 9 10 11 12
    All Technical Service Bulletins for Differential Mount: › 632003 › Nov › 96 › Vehicle - Rattle/Clunk or Vibration at Engine/Transaxle2 3 4 5 6 7 8 9 10 11 12
  - Drain Plug, M/T › Component Information › Locations2
  - Fill Plug, M/T › Component Information › Locations
  - Fluid - M/T › Component Information › Specifications › Capacity Specifications2
  - Gear, M/T › Component Information › Technical Service Bulletins12 pages
    Customer Interest for Gear: › 67-72-04 › Dec › 96 › M/T - Click Noise or Gear Disengagement in Reverse2 3 4 5 6
    All Technical Service Bulletins for Gear: › 67-72-04 › Dec › 96 › M/T - Click Noise or Gear Disengagement in Reverse2 3 4 5 6
  - Shift Linkage, M/T › Shift Cable, M/T › Component Information › Technical Service Bulletins › M/T - Shift Cable Service Clip
  - Transmission Mount, M/T › Component Information › Technical Service Bulletins2 pages
    All Technical Service Bulletins for Transmission Mount: › 636107 › Feb › 96 › Engine/Transaxle - Excessive Engine Roll
    Customer Interest for Transmission Mount: › 636107 › Feb › 96 › Engine/Transaxle - Excessive Engine Roll
- Sensors and Switches - Transmission and Drivetrain › Sensors and Switches - A/T11 pages
  - Brake Switch - TCC › Component Information › Locations › TCC/Cruise Switch Connector (Black)2
  - Shift Interlock Switch › Component Information › Locations
  - Transmission Position Switch/Sensor, A/T › Component Information › Technical Service Bulletins8 pages
    All Technical Service Bulletins for Transmission Position Switch/Sensor:4 pages
    03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    71-65-37 › May › 97 › Engine Controls - Revised DTC P0705 PABC Data Table
    Customer Interest: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    All Other Service Bulletins for Transmission Position Switch/Sensor: › 71-65-37 › May › 97 › Engine Controls - Revised DTC P0705 PABC Data Table
- Transmission Control Systems67 pages
  - Actuators and Solenoids - Transmission and Drivetrain › Actuators and Solenoids - A/T23 pages
    Pressure Regulating Solenoid, A/T › Component Information › Technical Service Bulletins6 pages
    Customer Interest for Pressure Regulating Solenoid: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    All Technical Service Bulletins for Pressure Regulating Solenoid: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    Shift Interlock Solenoid › Component Information › Locations
    Torque Converter Clutch Solenoid, A/T › Component Information16 pages
    Technical Service Bulletins › A/T - Revised DTC P1887 (TCC Release Switch) Diagnosis2 3 4
    Locations › 3T40 Automatic Transaxle2 3
    Service and Repair › 3T40 Automatic Transaxle2 3 4 5 6 7 8 9
  - Lamps and Indicators - Transmission and Drivetrain › Lamps and Indicators - A/T › Shift Indicator › Component Information › Diagrams › Diagram Information and Instructions2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20…33
  - Sensors and Switches - Transmission and Drivetrain › Sensors and Switches - A/T11 pages
    Brake Switch - TCC › Component Information › Locations › TCC/Cruise Switch Connector (Black)2
    Shift Interlock Switch › Component Information › Locations
    Transmission Position Switch/Sensor, A/T › Component Information › Technical Service Bulletins8 pages
    Customer Interest: › 03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    All Technical Service Bulletins for Transmission Position Switch/Sensor:4 pages
    03-07-30-021A › Nov › 03 › A/T - Shift Flare/DTC's Set/SES Lamp ON2 3
    71-65-37 › May › 97 › Engine Controls - Revised DTC P0705 PABC Data Table
    All Other Service Bulletins for Transmission Position Switch/Sensor: › 71-65-37 › May › 97 › Engine Controls - Revised DTC P0705 PABC Data Table
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections