911 Turbo AWD F6-3600cc 3.6L SOHC Twin Turbo (1997)
Clutch Pedal Assembly: Service and Repair
Preliminary Work
Important NOTE:: Includes: removing and installing pedals
Remove the pedals together with the clutch master cylinder.
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To do so, slacken the hydraulic lines on the clutch master cylinder.
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Release servo spring partially (move clutch pedal into de-clutched position).
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Plug the hydraulic lines or clamp off the supply line using a commercially available hose clamp.
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Also plug the connecting bores of the clutch master cylinder.
Disassembling Pedals
1. Mount brake pedal of pedal system onto a vise - using protective jaws .
2. Turn adjustment screw for the servo spring to the left (counter-clockwise), until the leg of the servo spring fits closely to the rocker (arrow).
3. Remove clutch master cylinder, then lock rocker/servo spring.
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To do so, move clutch pedal into de-clutched position.
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In this position, operate clutch pedal (by pulling it backwards), until an auxiliary tool (steel pin with 8 mm diameter) can be inserted from the
side into the bore of the rocker.
4. Release servo spring in two steps.
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Use an appropriate spring tensioning tool, e.g. brake spring pincers by Hazet (Hazet No. 797) to load and release the servo spring.
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To protect the mounting block, use a liner when applying the pincers.
