924 S L4-2479cc 2.5L (1986)
Clutch: Service and Repair
Clutch Installation
1. Check flywheel, starter gear ring, pilot bearing in flywheel, crankshaft seal, release bearing, guide sleeve, release lever, pressure plate and clutch
disc for wear or damage.
2. Coat guide sleeve with multi-purpose MoS2 grease. Give spline of drive shaft and area in pilot bearing/flywheel a light coat of MoS2. Lubricate
release lever (pivot, ball socket and needle bearings) with white solid lubricating paste AOS 126 0006.
3. Install clutch. This requires that friction surfaces be clean and without grease. Use short drive shaft of a 928 (or a shortened drive shaft from a
damaged central tube) to center the clutch disc. Screw in bolts uniformly crosswise. Counterhold on hexagon bolt of front pulley. Tightening
torque = 25 Nm (18 ft lb)
4. Mount clutch housing and release lever together with release bearing to engine. This requires that the bolt glued on the flywheel for the reference
mark sensor faces down (danger of damage). Insert cover. Mount clutch housing with the two lower bolts.
