Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Restraint systems05 Body06 Panel repairs
Rover 200 Body Repair Manual (1995-1999)06 · Panel repairs
06 · General

Prepare Old Surfaces (Panel repairs)

Make
Rover
Model
200 Body Repair Manual
Year
1995–1999
Section
Procedures › Prepare Old Surfaces
Panel repairsPrepare Old Surfaces
Diagram
  1. Cut away the bulk of the panel as necessary using an air saw.

NOTE: On certain panel joints MIG welds and braze should be removed using a sander where possible, before cutting out the panel bulk.

Cut away the bulk of the panel as necessary using an air saw.
  1. Separate spot welded joints and remove panel remnants using hammer, bolster chisel and pincers.

Prepare Old Surfaces

Prepare old surfaces – Separate spot welded joints and remove panel remnants using hammer, bolster chisel and pin
  1. Clean all panel joint edges to a bright smooth finish, using a belt-type sander.

NOTE: Prior to sanding, remove remaining sealant using a hot air gun to minimise the risk of toxic fumes caused by generated heat.

CAUTION: CARE MUST BE TAKEN TO AVOID EXCESSIVE HEAT BUILD-UP WHEN USING THIS EQUIPMENT.

Prepare old surfaces – Clean all panel joint edges to a bright smooth finish, using a belt-type sander.
  1. As an alternative a disc sander may be used. Straighten existing panel joint edges using shaping block and hammer.

Parts & tools for this job For 1995 Rover 200

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