Workshop Manuals Factory service & repair Rover
01 Pre-delivery and courtesy checks02 MGF03 Rover 100 and Metro04 Rover 20005 Rover 200/400 Coupe, Cabriolet and Tourer06 Rover 40007 Rover 60008 Rover 80009 Mini
Rover Maintenance, PDI and Courtesy Check Sheets09 · Mini
09 · General

Mini maintenance check sheet (page 2)

Make
Rover
Model
Service & PDI Maintenance, PDI and Courtesy Check Sheets
Section
Mini maintenance check sheet › Mini maintenance check sheet (page 2)
MiniMini maintenance check sheet (page 2)

Mini maintenance check sheet (page 2)

Mini maintenance check sheet (page 2)
  • Service type: FS FS A B A B A B A B MINI
  • Months/,000 miles: 1 6 12 24 36 48 60 72 84 96
  • (ALL MODELS)
  • Adjust/Lubricate/Replace - Labour cost included in scheduled time except items marked *
  • Check - After the checking procedure, cleaning, adjusting, repairing or replacing is subject to extra labour and material cost. MAINTENANCE CHECK SHEET
  • PRELIMINARY A B MAIN SERVICE
  • 1. Before commencing work, check for any outstanding service actions. 36. Check handbrake operation
  • FS FIRST SERVICE 37. Lubricate strikers, latches (use Rover lock grease) door hinges and door checks
  • 38. Check front screen number plates and V.I.N - 36 months and then every 12 months
  • 2. 1k Torque cylinder head fixings - First 1000 miles only
  • 39. Check seatbelt and airbag module covers - 36 months and then every 12 months
  • 3. 1k Adjust valve clearances - First 1000 miles only
  • 40. Check tyre pressures, condition and tread depth(mm)
  • 4. 1k Check and adjust steering track - First 1000 miles only (with sports pack fitted)
  • 6k Replace engine oil and filter - All models, First 6000 miles only LHF RHF RHR LHR Spare
  • A B MAIN SERVICE 41. Check lamps, horns, and system warning indicators
  • 42. Check screen wipers and washers
  • 6. Annual corrosion/cosmetic inspection - Using annual corrosion inspection sheet
  • 43. Replace alarm handset batteries
  • 7. Replace engine oil and filter
  • Replace oil filler breather cap 10 YEAR REPLACEMENT - AIRBAGS
  • 9. Replace antifreeze - 36k and then every 24k Carry out the replacement of the airbag modules and rotary coupler regardless of mileage after 10 years.
  • 10. Check battery connections and antifreeze
  • 11. Check brake & clutch fluid levels 44. Replace airbag module(s)
  • 12. Check pressure sensing hoses and vacuum pipes AFTER EACH MAIN SERVICE
  • 13. Adjust clutch/return stop
  • 45. Check oxygen sensor operation - at 36 months and then every 12 months
  • 14. Adjust valve clearances
  • 46. Check CO at tailpipe - at 36 months and then every 12 months. (Record CO% )
  • 15. Check cooling system hoses and connections for signs of leakage and condition
  • 47. Carry out engine tuning - (Carb models only). (Record CO% )
  • 16. Check fuel & clutch pipes and hoses for signs of leakage and condition
  • 48. Carry out road test, check for the correct function of all vehicle systems
  • 17. Check condition of crankcase vent hoses & valves where fitted
  • The maintenance items listed, are those recommended for vehicles operating under normal driving, road and climatic conditions. More
  • 18. Check air conditioning system, hoses and sight glass
  • frequent attention may be necessary if the vehicle is subject to stop/start operation, extremes of temperature, dusty conditions or frequent
  • 19. Check water pump and auxiliary drive belts tension and condition towing of trailers.
  • 20. Lubricate carburettor piston damper
  • Service check completed, cosmetic/corrosion inspection check completed and service portfolio book stamped
  • 21. Replace air cleaner element
  • 22. 48k Replace fuel filter - SPi & MPi
  • Name: Signature: Date:
  • 23. Replace contact breaker points
  • 24. Replace spark plugs - Non catalyst Models
  • 25. Replace spark plugs - With catalyst fitted
  • 26. Replace brake fluid - Every 24 months regardless of mileage*(indicate replacement
  • on service record)
  • 27. Check exhaust system and heat shields
  • 28. Remove rear road wheels
  • 29. Check rear brake linings, drums, cylinders, hoses and pipes
  • 30. Remove front road wheels
  • 31. Check road wheels, front brake linings, cylinders, disc, calipers, drums, cylinders, hoses
  • and pipes
  • 32. Check suspension and steering for signs of leaking or wear
  • 33. Check wheel bearings, drive shafts and gaiters
  • 34. Lubricate suspension pivots, ball joints, handbrake clevis pins and quadrants
  • 35. Adjust handbrake - First 12,000 miles only

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