Gearbox assembling

GEARBOX ASSEMBLING

Selector housing - reassembling

1. Clean all components, ensure all traces of Loctite are removed from mating surface of housing.
2. Lubricate selector shaft components and a new shaft oil seal with gearbox oil.

3. Partially insert selector shaft, machined end leading into housing.
4. Assemble a spring sleeve to short selector spring.
5. Slide spring and sleeve, sleeve leading, on to selector shaft.
6. Assemble selector to selector inhibitor with crossover lever shaft slot in selector beneath longest tag on selector inhibitor.
7. Slide selector and selector inhibitor on to selector shaft with crossover lever towards spring.
8. Assemble a spring sleeve to long selector spring.
9. Slide spring and sleeve on to selector shaft.
10. Slide selector shaft through flange in housing.
11. Using a broad bladed screwdriver, compress each selector spring sleeve in turn and fit NEW ’C’ clips.

12. Fit a NEW roll pin to secure selector, ensure end of roll pin is flush with selector.