Astra L4-1.8L (2009)
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Install the evaporative emission canister at bracket.
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Install the rear vent line.
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Connect the quick-release fitting.
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Connect the vent line at evaporative emission canister to rear purge valve.
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Connect the quick-release fitting.
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Connect the vent line at fuel tank to evaporative emission canister.
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Connect the quick-release fitting.
3. With the aid of an assistant, position the fuel tank to the vehicle.
Caution: Refer to Fastener Caution (See: Service Precautions/Vehicle Damage Warnings/Fastener Caution).
4. Connect the 2 fuel tank holding straps.
Tighten the 4 fuel tank holding strap bolts to 23 Nm (17 lb ft).
5. Extend the jack.
6. Install the parking brake cable to bracket in 7 places.
7. Install the rear fuel lines to middle fuel lines.
Connect the 2 quick-release fittings.
8. Install the fuel filler tube to fuel tank.
Tighten the clamp to 3.5 Nm (31 lb in).
9. Connect the vent hose to vent pipe.
Connect the quick-release fitting.
10. Connect the wiring harness plug of fuel tank fuel pump module.
11. Install the complete exhaust system. Refer to Exhaust System Replacement (See: Engine, Cooling and Exhaust/Exhaust System/Service and
Repair).
12. Connect the wiring harness of pressure sensor (atmospheric pressure).
Connect the 3 cable ties.
13. Lower the vehicle halfway.
14. Connect the wiring harness of pressure sensor (atmospheric pressure).
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Connect the wiring harness plug.
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Connect the 3 cable ties.
15. Install the right rear wheel housing inner paneling.
Install the 2 nuts and 2 bolts.
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Tighten the 2 rear wheel housing inner paneling nuts to 2.5 Nm (22 lb in).
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Tighten the 2 rear wheel housing inner paneling bolts to 2.5 Nm (22 lb in).
16. Mount the right rear wheel.
17. Lower the vehicle halfway.
Tighten the right rear wheel bolts to 110 Nm (81 lb ft).
18. Connect the battery.
19. Connect the ground clamp to negative terminal.
Tighten the ground clamp nut to 5 Nm (44 lb in).
20. For programming procedures, refer to Control Module References (See: Testing and Inspection/Programming and Relearning).
21. Close the hood.
