SL L4-1.9L SOHC VIN 8 (1997)
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Throttle body vacuum harness
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PCV
^
Fresh air
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Brake booster
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MAP sensor
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Upper radiator hose
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Heater hose
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Fuel pressure regulator
21. Install electrical sensors and harness connectors:
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Grounds (if disconnected) at engine/transaxle: Torque to 25 Nm(19 ft. lbs.)
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Oxygen sensor. Torque to 25 Nm (19 ft. lbs.).
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Coolant temperature (two separate sensors). Torque to 8 Nm (71 inch lbs.).
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Fuel injectors.
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Idle air control (IAC).
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EGR valve. Torque to 25 Nm (19 ft. lbs.).
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Throttle position (TP) sensor.
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EVAP Canister Purge.
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Manifold air pressure (MAP).
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Generator.
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Starter Motor.
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A/C Compressor.
22. Install intake manifold support bracket:
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Bracket to intake manifold. Torque to 30 Nm (22 ft. lbs.).
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Bracket to block. Torque to 30 Nm (22 ft. lbs.).
23. Install deaeration line fittings and clamps:
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Deaeration line fitting to cylinder head and nut to fitting. Torque to 9 Nm (80 inch lbs.).
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Deaeration line to rear lift bracket. Torque to 11 Nm (97 inch lbs.).
CAUTION: Replace plastic fuel line retainers whenever the fuel supply or return line is disconnected at the fuel rail. Install the new retainer into
the female cavity of the connection. Care must be taken to assure that the locking tab is centered in the window of the female cavity. Firmly press
the female and male ends together until a click is heard, then pull back to confirm engagement. Pinched, kinked, or damaged fuel lines must be
replaced.
NOTE: The service retainers are different in color from the original equipment retainers. The service fuel feed line retainers are clear in color.
24. Lubricate with clean engine oil the male fuel feed line and the male fuel return line connections. Attach the fuel feed line and pull back to confirm
engagement. Attach the fuel return line and pull back to confirm engagement.
25. Install fuel line clip to bracket. Torque to 6 Nm (53 inch lbs.).
26. Install air cleaner assembly and attach the fresh air hose. Attach air inlet tube.
27. Install oil pan drain plug and fill engine with new oil. Torque to 37 Nm (27 ft. lbs.).
28. Install cylinder coolant block drain plug and close radiator drain. Torque to 30 Nm (22 ft. lbs.).
29. Fill with coolant. Use only a non-phosphate ethylene glycol-based antifreeze.
NOTE: Vehicle must be level when filling with coolant.
30. Connect the battery terminals. Torque to 17 Nm (151 inch lbs.).
31. Prime fuel system.
a. Cycle ignition on for five seconds and then off for ten seconds.
b. Repeat step 31a twice.
c. Crank engine until it starts (maximum starter motor cranking time is 20 seconds)
d. If engine does not start, repeat steps 31a-c.
32. Start engine and check for leaks.
33. Fill the cooling system surge tank to the FULL COLD line and check for leaks after the engine has been road tested.
CAUTION: Allow the engine to idle for three to five minutes. If lifters are noisy or cylinders are mis-firing, warm the engine up at a low rpm
(less than 2,000). After the coolant temperature has reached approximately 85°C (185°F), cycle engine rpm from idle to 3,000 for approximately
10 minutes or drive the vehicle five minutes to purge the air. If the air cannot be purged, the faulty lifter(s) will have to be replaced.
34. Perform three mile road test and cycle engine under various loads.
35. Check for coolant and oil levels. Verify there are no leaks.
