SW1 L4-1.9L SOHC VIN 8 (1996)
13.
Remove and discard water pump.
14.
Place shop rags in the exposed cylinder bores.
15.
Using a hose, fill the exposed water jacket surrounding the cylinders with clean water until clean water comes out of the thermostat location.
16.
Remove shop rags from cylinder head bores and apply a liberal amount of 5W-30 engine oil to the cylinder liners to help prevent corrosion.
IMPORTANT:
Do not install thermostat at this time.
17.
Install water inlet housing to engine.
18.
Install engine cooling system drain plug.
19.
Install new water pump.
20.
Leave inlet heater hose connected to heater core.
21.
Remove and discard outlet heater hose.
22.
Insert hose into inlet heater hose and flush with clean water until clean water comes out of heater core outlet.
23.
Remove and discard inlet heater core hose.
24.
Remove and discard coolant recovery hose.
25.
Remove coolant recovery reservoir and flush thoroughly with clean water.
26.
Install remanufactured or previously removed cylinder head and new cylinder head gasket.
27.
Install new radiator, heater and coolant recovery hoses.
28.
Change engine oil and engine oil filter.
29.
Prepare a mixture of Calgon(R) or equivalent (automatic dishwasher detergent), and water at the rate of 59 milliliters (two ounces) (dry measure)
to 3.8 Liters (1 gallon) of water. The cooling system holds approximately 7.6 Liters (two gallons) of coolant.
