xD L4-1.8L (2ZR-FE) (2008)
Brake Pedal Assy: Service and Repair
Installation
BRAKE: BRAKE PEDAL: INSTALLATION
INSTALLATION
1. INSTALL BRAKE PEDAL PAD
(a) Install the brake pedal pad onto the brake pedal.
2. INSTALL BRAKE PEDAL BUSH
(a) Apply lithium soap base glycol grease to the 2 new bushes.
(b) Install the 2 bushes onto the brake pedal.
3. INSTALL BRAKE PEDAL SUB-ASSEMBLY
(a) Install the brake pedal onto the pedal support with the brake pedal shaft and nut.
Torque: 37 Nm (375 kgf-cm, 27 ft-lbf)
4. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY
(a) Install the pedal support with the bolt and 4 nuts.
Bolt - Torque: 24 Nm (241 kgf-cm, 17 ft-lbf)
Nut - Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
5. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS
(a) Apply lithium soap base glycol grease to the push rod pin.
(b) Install the push rod clevis with the push rod pin and a new clip.
(c) Install the brake pedal return spring.
6. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER