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Gearbox: dismounting and assembling > < Mechanism for working the clutch: repair

Leon Mk1

  • 02J 5-speed gearbox
  • Gearbox mechanics,operation, construction,diff.
  • Mechanism for working the gearbox: repairing

Dismount
Dismount
   
–  Remove the cable for selection -A- and the cable for changing gears from the gearbox -B-, by levering with key.
1 - Flat head key size 13
  Note!
If necessary, dismount the air filter.
  N34-0860
–  Dismount the cable holder from the gearbox -arrows-, if necessary, remove the flexible tube support from the clutch hydraulic system.
  V34-2671
–  Remove the cover from the central console by carefully moving it forwards.
  E34-0147
–  Turn the cover inside out and remove the handle from the gear stick, by loosening the clamp -arrow-.
  E34-0148
–  Unthread the attachment nuts from the central console -arrows-.
–  Raise the vehicle.
–  Appropriately attach the rear section of the exhaust pipe to prevent stresses and damage when dismounting the support brackets.
–  Dismount the two brackets located under the system of escape.
–  Remove the front part of the exhaust system, from behind the front pipe, and dismount it together with the catalyser (with the help of a 2nd mechanic) → Rep. Gr.26.
–  Dismount the front and rear heat insulation plate.
–  Remove the bolts -arrows- for attaching the protective box to the body.
–  Remove the protective box by pulling it downwards.
–  Extract the operating mechanism carefully, taking care not to damage any mechanical part or the body.
  E34-0149

  • 02J 5-speed gearbox
  • Gearbox mechanics,operation, construction,diff.
  • Mechanism for working the gearbox: repairing

Gearbox: dismounting and assembling > < Mechanism for working the clutch: repair