seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

5? Remove and install gear > < 5th gear: Disassembling and assembling
5. Road speed
5. Road speed
t  Component overview
t  Removal of 5th gear with installed transmission → Chapter
   
1 - Removal of 5th gear with removed transmission → Chapter
q   Hexagonal bolt
q   18 Nm
2 - For mounting cover on transmission housing
  Note
t  Gearbox casing cover
t  If the transmission housing cover is installed with installed transmission, check oil level as follows:
t  Add oil up to lower edge of fill opening and plug with lock bolt. Start engine, Motor starten, engage gear and allow engine to run for approx. 2 minutes.
t  Switch off engine and again add oil up to lower edge of filler opening.
3 - Seal
4 - Torx bolt
q   80 Nm + 90° turn
q   Holds plate spring in correct position with adjustment section of bolt head
q   Clean bolt holes for mounting synchromesh element and 5th gear with tap to remove residues of bolt securing agent. Otherwise bolts can break.
q   replace
5 - Plate spring
q   Installation position of plate springs → Anchor
6 - Bolt
q   25 Nm
q   For mounting bearing pin on transmission housing
7 - 5thª gear fork bolt
q   2x
8 - prong of 5thª gear
q   Repairs → Chapter
q   Adjusting → Anchor
9 - Elastic ring
10 - Mobile sleeve of 5th gear
q   Installation position → Anchor
q   Adjusting → Anchor
11 - Locking element
q   3x
12 - Synchromesh assembly and pinion for 5th gear
q   With locking keys
q   Installing → Anchor.
q   Check for wear → Anchor
13 - Needle roller bearing
q   For 5th gear
14 - Sprocket of 5thª gear
q   Installation position → Anchor

   

5? Remove and install gear > < 5th gear: Disassembling and assembling