Leon Mk1
Input shaft - Installation overview |
Note
t | When new gears are being fitted, the technical data must be consulted → Chapter, Identification letters, group allocation, ratios, filling quantities |
t | The input shaft must be always adjusted whenever elements have been replaced which could affect the position of the roller bearings. Refer to Adjustment chart → Chapter |
1 - | clutch housing |
q | Repairing → Chapter |
2 - | Outer track, roller bearing |
q | removing → Fig. |
q | Installing → Fig.. |
3 - | Conical roller bearings |
q | removing → Fig. |
q | Installing → Fig.. |
4 - | Input shaft: |
q | Adjustment → Chapter |
5 - | 3rd gear pinion |
q | removing → Fig. |
q | Installing → Fig.. |
q | Installation position: the collar must be facing the 4th gear pinion |
6 - | Circlip |
q | Use pliers -A 81124- to remove the safety ring. |
q | Always replace. |
7 - | 4th gear wheel |
q | removing → Fig. |
q | Installing → Fig.. |
q | Installation position: the collar must be facing the 3rd gear pinion |
8 - | Conical roller bearings |
q | removing → Fig. |
q | Installing → Fig.. |
9 - | Attack washer |
q | removing → Fig. |
q | Installing → Fig.. |
10 - | Outer track, roller bearing |
q | removing → Fig. |
q | Installing → Fig.. |
11 - | Shim |
q | For the input shaft. |
q | Determine thickness → |
12 - | Gearbox |
q | Repairing → Chapter |
13 - | Needle bearing bush |
q | removing → Fig. |
q | Before installing, insert the attack washer → Item |
q | Installing → Fig.. |
14 - | Needle roller bearing |
15 - | Mobile gear of the 5thª gear |
q | Remove with synchromesh assembly of 5th gear → Chapter |
16 - | Synchromesh ring of 5th gear: |
q | Check for wear → Chapter |
17 - | Spring |
q | Installing → Fig.. |
18 - | Locking keyways |
q | Installing → Fig.. |
19 - | Synchromesh hub |
q | Installing → Fig.. |
20 - | Mobile sleeve of 5th gear |
q | Installing → Fig.. |
21 - | Plate spring |
q | Installation position: The concave side should point toward the 5th ª gear → wheel |
22 - | Attachment bolt of 5th gear mesh |
q | 80 Nm |
q | The screw head incorporates a housing for the plate spring → Item |
q | Installing → Anchor. |