Leon Mk1: Power transmission
Also for this vehicle: Leon Mk2.
Transmission
Steering & suspension
Body & interior
General
Engine
Heating & A/C
Diagnostics
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
Manual Gearbox 002 5 gears19 pages
Clutch, control3 pages
Gearbox,mechanics,gears,shafts,internal operation2 pages
Final drive, differential, differential lock3 pages
02J 5-speed manual gearbox73 pages
Technical data7 pages
Clutch, control18 pages
Gearbox mechanics,operation, construction,diff.24 pages
- Mechanism for working the gearbox: repairing
- 02J Gearbox: Dismount and assemble
Gear drive mechanism: repairing11 pages
- Gearbox: Removing and installing
- Gearbox: dismounting and assembling
- Checking the oil level for the gearbox
- Oil level for gears: checking
- Gearbox casing and clutch casing: repair
- Gearbox housing and clutch housing: Repairing
- Gearbox: Dismantling and assembling
- Gear selector axle: repair
- Gear selector shaft: Repairing
- Gearbox forks: repair
- Gear box forks: repairing
Gearbox,mechanics,gears,shafts,internal operation10 pages
- Input shaft: Dismantling and assembling
- Main shaft: dismounting and assembling
- Main shaft: adjusting
- Input shaft: adjustment
- Layshaft: dismantling and assembling
- Secondary shaft: dismounting and assembling
- Secondary shaft: adjustment
- Layshaft: adjustment
- Axle for reverse gear pinion: dismounting and assembling
- Reverse gear shaft: Dismantling and assembling
Final drive, differential, differential lock14 pages
- Differential crown: dismounting and assembling
Retainers for coupling flanges: dismounting and assembling2 pages
- Retainers for coupling flanges: dismounting and assembling
- Retainers for coupling flanges: dismounting and assembling
- Differential: Dismantling and assembling
- Differential: dismounting and assembling
- Articulation flange oilseals: removing and installing
- Adjustments Chart
Differential crown: removing and installing4 pages
- Differential: adjustment
- Adjustment chart
- Differential: Adjust
085 5-speed manual gearbox39 pages
Gearbox mechanics,operation, construction,diff.15 pages
- Gear box actioning: repairing
- Gearbox: Dismantling and assembling
- Gearbox: Removing and installing
- Gear drive mechanism: repairing
- Oil level for gears: checking
- Gear change: removing and installing
- Checking gearbox oil level
Gear change: dismantling and assembling5 pages
Assembly sequence4 pages
- Clutch housing: repairing
- Selector finger and control sleeve: adjustment
- Selector finger and control bush: adjusting
Gearbox,mechanics,gears,shafts,internal operation6 pages
Final drive, differential, differential lock9 pages
- Differential crown: removing and installing
Flanged shaft oil seals: removing and installing2 pages
- Flanged shaft oil seals: removing and installing
- Flanged shaft oil seals: removing and installing
- Articulation flange oilseals: removing and fitting
- Differential: Dismantling and assembling
- Differential: dismantling and assembly
- Differential: adjustment
- Differential: adjusting
- Adjustment chart
001 Automatic gearbox39 pages
Torque converter › Torque converter7 pages
Automatic gearbox, control, assembly, housing11 pages
Automatic gearbox, gears, control11 pages
- ATF pump: dismantling and assembling
- Free sprocket: dismantling and assembling
- Clutch for 1st to 3rd gears -K1-: dismantling and assembling
- Reverse gear clutch -K2-: dismantling and assembling
- Clutch 3rd and 4th gear -K3-: dismantling and assembling
- Reverse gear brake -B1-: dismantling and assembling
- 2nd and 4th gear brake piston -B2- dismantling and assembling
Slide box: removing and installing3 pages
- Parking lock: dismantling and assembling
Final drive, differential, differential lock5 pages
02J 5-speed gearbox32 pages
Technical data5 pages
Clutch, control3 pages
Gearbox mechanics,operation, construction,diff.11 pages
Gearbox,mechanics,gears,shafts,internal operation5 pages
Final drive, differential, differential lock8 pages
Retainers for coupling flanges: dismounting and assembling4 pages
- Differential crown: dismounting and assembling
- Differential: dismounting and assembling
- Adjustments Chart
- Differential: Adjust
02K 5-speed manual gearbox28 pages
Clutch, control3 pages
- Clutch: repairing
Clutch actioning mechanism: repairing2 pages
- Clutch pump: removing and installing
- Clutch pump: removing and installing
Gearbox mechanics,operation, construction,diff.7 pages
Gearbox,mechanics,gears,shafts,internal operation3 pages
Final drive, differential, differential lock11 pages
Manual gearbox 020 5-speed34 pages
Clutch, control5 pages
Gearbox mechanics,operation, construction,diff.16 pages
Gear drive mechanism: repairing9 pages
- Gear change: dismantling and assembling
Gear change: removing and installing2 pages
- Gear change: removing and installing
- Gear change: removing and installing
- Oil level for gears: checking
- Gearbox casing and gearbox selector shaft: repairing
- Clutch housing: repairing
- Gearbox casing and 5th gear cover: repairing
Gearbox,mechanics,gears,shafts,internal operation3 pages
Final drive, differential, differential lock6 pages
Articulation flange oilseals: removing and installing2 pages
- Articulation flange oilseals: removing and installing
- Articulation flange oilseals: removing and installing
- Differential: Dismantling and assembling
- Differential crown: removing and installing
- Differential: adjustment
- Adjustment chart
02K gearbox manual 5-speed22 pages
Clutch, control3 pages
Gearbox mechanics,operation, construction,diff.7 pages
Gearbox,mechanics,gears,shafts,internal operation3 pages
Final drive, differential, differential lock5 pages
5-speed automatic gearbox 09B41 pages
Technical data6 pages
- Torque converter › Torque converter
Automatic gearbox, control, assembly, housing19 pages
- Electrical and electronic components and their locations
- Dismantling and assembling gearbox
Repairing selector mechanism2 pages
- Checking and adjusting selector lever cable
- Checking and adjusting selector lever cable
- Checking gearbox
- Checking ATF level and topping up
Removing and installing gearbox6 pages
- Removing gearbox
Transportation of gearbox, securing gearbox to repair stand2 pages
- Gearbox repair using repair component
- Position of selector elements
- Assembling gearbox
Removing and installing ATF cooler4 pages
Automatic gearbox, gears, control14 pages
- 1st through 3rd gear clutch ?K1?
- Reverse gear clutch ?K2? and 3rd through 5th gear clutch ?K3?
5th gear clutch ?K4?3 pages
- Valve body
Removing and installing sender in gearbox4 pages
- Renewing oil seal for selector shaft
Removing, installing and adjusting multi-function switch F1253 pages
- Final drive, differential, differential lock › Renewing oil seal for flange shaft and stub shaft
6-speed manual gearbox 02N61 pages
Technical data6 pages
Clutch, control33 pages
- Fault finding, power transmission
Repairing clutch mechanism29 pages
- Overview
- Assembly overview - pedal cluster
- Distinguishing between clutch pedal switches F36
Removing, installing and adjusting clutch pedal switch F36 with rectangular housing3 pages
Removing, installing and adjusting clutch pedal switch F36 with round housing3 pages
- Adjusting clutch pedal travel
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Bleeding clutch system
- Repairing clutch release mechanism
Gearbox mechanics,operation, construction,diff.15 pages
Removing and installing gearbox (gearbox with threaded hole in housing)2 pages
- Removing and installing gearbox (vehicles with 4-cylinder engine)
- Removing and installing gearbox (vehicles with 4-cylinder engine)
- Removing and installing gearbox (vehicles with 4-cylinder engine)
- Dismantling and assembling selector mechanism on gearbox side
- Fault finding, power transmission
- Repairing clutch housing
- Repairing gearbox housing
- Identifying gearbox for removal and installation
- Dismantling and assembling gearbox
- Identifying gearbox for removal and installation:
- Removing and installing gearbox (gearbox without threaded hole in housing)
- Checking gear oil
Repairing selector mechanism2 pages
- Removing and installing selector housing and gear lever
- Removing and installing selector housing and gear lever
Repairing selector forks3 pages
Gearbox,mechanics,gears,shafts,internal operation4 pages
- Input shaft
- Output shaft for 1st through 4th gears
Output shaft for 5th, 6th and reverse gears2 pages
- Adjusting output shaft for 5th, 6th and reverse gears
- Adjusting output shaft for 5th, 6th and reverse gears
- Adjusting output shaft for 5th, 6th and reverse gears
Final drive, differential, differential lock3 pages
6-speed manual gearbox 02Q, front-wheel drive42 pages
Technical data3 pages
Clutch, control7 pages
- Clutch: Repairing (in conjunction with a dual mass flywheel)
- Clutch mechanism: repairs
Clutch release assembly, clutch slave cylinder: repairs2 pages
- Removing and installing release bearing
- Removing and installing release bearing
- Removing and installing release bearing
- Clutch: Repairing (in conjunction with a flywheel)
Gearbox mechanics,operation, construction,diff.13 pages
- Gear oil level
- Gearbox?: removing and fitting
- Gear mechanism: repairing
- Dismantling and assembling gearbox
Gear selection mechanism (gearbox side) disassembly and assembly4 pages
- Gear change prongs: Repair
Gearbox,mechanics,gears,shafts,internal operation11 pages
- Secondary shaft for 5th/6th and reverse gear: disassembly and assembly
Output shaft for 1st - 4th gear7 pages
- Secondary shaft for 1st to 4th gear: Assembly overview
Dismantling and assembling output shaft for 1st - 4th gear5 pages
- Synchronisation changes for 1st / 2nd gears
- Secondary shaft for 1st to 4th gear: Assemble gearboxes manufactured to week 44/09
- Secondary shaft for 1st to 4th gear: Assemble in gearboxes manufactured from week 44/09 to 22/10
- Secondary shaft for 1st to 4th gear: Assemble gearboxes manufactured from week 22/10
- Input shaft:
- Secondary shaft for 5th/6th and reverse gear: adjustment
- Secondary shaft for 1st to 4th gear: adjustment
Final drive, differential, differential lock8 pages
Flanged shaft and insert shaft seals5 pages
- Dismantling and assembling differential
- Adjustment chart
- Conversion table by relevance
085 5-speed manual gearshift26 pages
Technical data5 pages
Clutch, control3 pages
Gearbox mechanics,operation, construction,diff.6 pages
Gearbox: dismounting and assembly2 pages
- Gearbox: dismounting and assembly
- Gearbox: dismounting and assembly
- Gearbox: dismounting and assembly
- Gearbox operation: repair
- Checking the oil level in the gearbox
- Adjusting the selector finger and guide collar
- Clutch casing: repair
Gearbox,mechanics,gears,shafts,internal operation4 pages
Final drive, differential, differential lock8 pages
Coupling flange retainers: dismounting and assembly4 pages
- Differential: dismounting and assembling
- Crown for the differential: dismounting and assembling
- Adjustments Chart
- Differential: adjustment
OA4 5-speed manual gearbox47 pages
Clutch, control6 pages
Coupling unit2 pages
- Clutch: Repairing (in conjunction with a dual mass flywheel)
- Clutch: Repairing (in conjunction with a dual mass flywheel)
- Clutch: Repairing (in conjunction with a dual mass flywheel)
- Clutch: Repairing (in conjunction with a dual mass flywheel)
- Clutch: Repairing (in conjunction with a dual mass flywheel)
Clutch release mechanism2 pages
- Clutch release mechanism: Removing and installing
- Clutch release mechanism: Removing and installing
- Clutch release mechanism: Removing and installing
Clutch action2 pages
- Clutch slave cylinder: Removing and installing
- Clutch slave cylinder: Removing and installing
- Clutch slave cylinder: Removing and installing
Gearbox mechanics,operation, construction,diff.23 pages
- Gear change forks:
- Gearbox housing and clutch housing
Gearbox, removing and fitting5 pages
- Gear selection mechanism
- Selector unit
- Transporting and securing gearbox to assembly stand
- Assembly mountings: Assembly overview
Dismantling and assembling gearbox10 pages
- Gearbox: Exploded view of components
- Gearbox: Assembly overview
- Cover for gearbox casing and 5th gear: Assembly overview
- Cover for gearbox casing and gear change mechanism: Assembly overview
- Input shaft, output shaft, differential and shift fork on transmission - assembly overview
- Installation sequence - Cover for gearbox casing and 5th gear with the gearbox installed: Removing and installing
Gearbox,mechanics,gears,shafts,internal operation5 pages
Final drive, differential, differential lock9 pages
09G automatic gearbox64 pages
Technical data12 pages
- Gearbox identification
- Codes, engine allocation, gear ratios
- Filling amounts
- Notes relating to the 09G 6 speed automatic gearbox
- Automatic gearbox control unit J217
- Control unit for automatic gearbox J217 with Fuzzy Logic
- Vehicle control units
- Instructions for tow starts and when towing
- Repair instructions
- Cleaning norms when working in the gearbox
Automatic gearbox, control, assembly, housing28 pages
- Gearbox: Removing and installing
- Multi-function switch F125
- Emergency release of gear selection mechanism from position ?P?
- Gear selection mechanism, up to 02.2009
- Gear selection mechanism, from 03.2009
- ATF radiator: removing and installing
- Electric/electronic components and assembly positions
- Gear selection mechanism
- Selector lever handle and cover for the gear selection mechanism: removal and assembly
- Checking selector mechanism
- Check the ignition key withdrawal lock
Gearbox?: removing and fitting9 pages
- Removing gearbox
- Gearbox support: dismounting and assembly
- Pendulum support: dismounting and assembly
Transporting and securing gearbox to assembly stand3 pages
Checking and topping up ATF level4 pages
Automatic gearbox, gears, control17 pages
Removing and installing the oil sump, oil strainer, selection unit and internal cable harnesses11 pages
Oil sump, oil strainer, selection unit and internal cable harnesses: Assembly overview3 pages
- Removing and installing oil sump
- Removing and installing ATF strainer
- Removing and installing the selector housing
- 14 pin connector cable harness: removing and fitting
- 8 terminal cable harness and integrated Gearbox oil temperature senderG93: removing and fitting
- Gearbox input speed senderG182 : removing and fitting
- Gearbox output speed senderG195 : removing and fitting
Multi-function switchF125 : removing, fitting and adjustment3 pages
- Oil sump, ATF strainer, selection unit and internal cable harnesses: removing and installing
Final drive, differential, differential lock5 pages
Semi-automatic gearbox 02E30 pages
Technical data10 pages
- Clutch, control › Clutch and lock plate: Removing and installing
Gearbox mechanics,operation, construction,diff.11 pages
Gearbox,mechanics,gears,shafts,internal operation5 pages
Final drive, differential, differential lock3 pages
0A8 6-speed manual gearbox74 pages
Technical data4 pages
Clutch, control18 pages
Clutch release assembly, slave cylinder: as necessary6 pages
- Clutch mechanism: repairs
Clutch: repairing5 pages
- Clutch actuation: as necessary
Clutch release assembly, clutch slave cylinder: repairs2 pages
Gearbox mechanics,operation, construction,diff.31 pages
- Gear mechanism: repairing
- Gearbox?: removing and fitting
- Gear selection mechanism: as necessary
- Gearbox: disassembly and assembly
- clutch housing: as necessary
- Gearbox oil level
- Gearbox housing: as necessary
- Gearbox casing: repairing
Gearbox, removing and fitting3 pages
- Clutch housing:
- Gear selection mechanism (gearbox side) disassembly and assembly
Gearbox: Disassembling and assembling7 pages
- Gearbox: Exploded view of components
- Gearbox: Assembly overview
- Gearbox housing and gear selection shaft: Assembly overview
- Cover of the drive shaft: Removing and installing
- Input shaft, secondary shaft, differential gear and gearbox change prongs. Assembly overview
- Gearbox housing, operation mechanism, input shaft, secondary shaft, differential gear and gearbox forks: Removing and installing
Gear selection mechanism (gearbox side) removing and fitting4 pages
Gearbox prongs: disassembly and assembly3 pages
Gearbox,mechanics,gears,shafts,internal operation14 pages
- Secondary shaft for 1st to 4th gear: Disassembling and assembling
Input shaft: Disassembling and assembling3 pages
- Secondary shaft for 1st to 4th gear: disassembly and assembly
- Secondary shaft for 5th/6th and reverse gear: disassembly and assembly
- Secondary shaft for 5th / 6th and reverse gear: Disassembling and assembling
Disassembly and assembly of the input shaft3 pages
- Secondary shaft for 1st to 4th gear: adjustment
- Secondary shaft for 1st to 4th gear: setting
- Secondary shaft for 5th / 6th and reverse gear: setting
- Secondary shaft for 5th/6th and reverse gear: adjustment
Final drive, differential, differential lock7 pages
02T 5-speed manual gearbox54 pages
Technical data7 pages
Gearbox mechanics,operation, construction,diff.18 pages
- Gear selection mechanism (gearbox side) disassembly and assembly
- Gearbox prongs: disassembly and assembly
- Gearbox housing and clutch housing: Disassembling and assembling
- Gearbox casing and clutch housing: repairs
- Gear mechanism: repairing
- Gear selection mechanism (gearbox side) removing and fitting
- Gearbox?: removing and fitting
- Gearbox: disassembly and assembly
- Dismantling and assembling gearbox
Dismantling and assembling selector forks3 pages
Gearbox,mechanics,gears,shafts,internal operation16 pages
- Secondary shaft: disassembly and assembly
Disassembly and assembly of the input shaft3 pages
- Dismantling and assembling output shaft
Dismantling and assembling 5th?gear2 pages
- Removing and installing 5th?gear
- Removing and installing 5th?gear
5th gear: Disassembling and assembling9 pages
Final drive, differential, differential lock10 pages
0AF 5-speed manual gearbox27 pages
Technical data4 pages
Gearbox mechanics,operation, construction,diff.12 pages
- Dismantling and assembling selector forks
- Gear selection mechanism (gearbox side) disassembly and assembly
- Dismantling and assembling gearbox
- Gearbox?: removing and fitting
Repairing gearbox housing and clutch housing3 pages
- Repairing selector mechanism
Gearbox,mechanics,gears,shafts,internal operation3 pages
Final drive, differential, differential lock5 pages
Seals for flanged shafts: replacement2 pages
- Renewing seal for right flange shaft
- Renewing seal for right flange shaft
- Conversion table by relevance
Automatic gearbox 099 - 4-speed34 pages
Technical data10 pages
Notes on automatic gearbox 0992 pages
- Notes on automatic gearbox 099
- Notes on automatic gearbox 099
- Notes on automatic gearbox 099
- Notes on automatic gearbox 099
- Notes on automatic gearbox 099
Gearbox identification3 pages
- Code letters, engine allocation, ratios, equipment
- Repair instructions
- Torque converter › Torque converter
Automatic gearbox, control, assembly, housing10 pages
- Checking ATF level and topping up
- Dismantling and assembling gearbox
- Repairing selector mechanism for vehicles before 05.00
- Electrical and electronic components and their locations
Removing and installing gearbox2 pages
- Removing and installing gearbox for vehicles before 05.00
- Removing and installing gearbox for vehicles before 05.00
- Removing and installing gearbox for vehicles before 05.00
- Removing and installing gearbox for vehicles before 05.00
- Checking gearbox
Repairing selector mechanism for vehicles after 06.002 pages
- Removing and installing selector lever handle
- Removing and installing selector lever handle
- Gearbox with selector elements
Automatic gearbox, gears, control7 pages
- Dismantling and assembling ATF pump
- Dismantling and assembling freewheel with -B1- piston
- Dismantling and assembling 1st to 3rd gear clutch -K1-
- Dismantling and assembling reverse gear clutch -K2-
- Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft
- Removing and installing valve body
- Dismantling and assembling parking lock
Final drive, differential, differential lock6 pages
- Checking oil in final drive
Removing and installing oil seal for stub shaft or flange shaft2 pages
- Dismantling and assembling final drive
- Adjusting final drive
- Definitions
6-speed manual gearbox 02N, four-wheel drive90 pages
Technical data8 pages
Gearbox mechanics,operation, construction,diff.29 pages
- Vehicle diagnosis, testing and information system VAS 5051
- Vehicle diagnostic, testing and information system VAS 5051
- Electrical and electronic components and their locations
- Removing and installing bevel box
- Removing and installing gearbox
- Repairing selector mechanism
- Repairing selector forks
- Repairing gearbox housing
- Fault finding, power transmission
- Checking oil level in manual gearbox with bevel box
- Checking oil in manual gearbox with bevel box
Dismantling and assembling gearbox12 pages
- Overview - gearbox
- Assembly overview
- Removing and installing gearbox housing and selector mechanism through gearbox date 12?01?3
- Removing and installing gearbox housing and selector mechanism from gearbox date 13?01?3
- Removing and installing input shaft, output shafts, differential, bevel box and selector rods
Dismantling and assembling procedure for gearboxes through gearbox date 12?01?33 pages
Dismantling and assembling procedure for gearboxes from gearbox date 13?01?33 pages
Repairing clutch housing3 pages
Dismantling and assembling selector mechanism on gearbox side3 pages
Gearbox,mechanics,gears,shafts,internal operation14 pages
- Input shaft
Output shaft for 1st through 4th gears10 pages
- Assembly overview - output shaft for 1st through 4th gears
Dismantling and assembling output shaft for 1st through 4th gears4 pages
Adjusting output shaft for 1st through 4th gears4 pages
Output shaft for 5th, 6th and reverse gears3 pages
Final drive, differential, differential lock35 pages
- Checking oil level or changing oil in Haldex coupling
- Differential for rear final drive
- Adjusting shaft bevel gear and bevel gear with stub shaft (final drive gear set)
- Renew O-rings
- Bevel box
- Renewing flange shaft oil seals with gearbox and bevel box installed
- Differential for manual gearbox
Oil seals2 pages
- Renewing oil seals for flange shafts on installed rear final drive
- Renewing oil seals for flange shafts on installed rear final drive
- Checking function of Haldex coupling
- Repairing shaft bevel gear bearing
- Renewing O-rings
- Dismantling and assembling rear final drive
- Repair shaft bevel gear mounting
- Adjustment overview - manual gearbox
- Check gear oil in rear final drive
Repairing bearing for bevel gear with stub shaft5 pages
Repairing bearings for bevel gear with stub shaft5 pages
4-speed automatic gearbox 099, four-wheel drive51 pages
- Torque converter › Torque converter
Automatic gearbox, control, assembly, housing8 pages
Automatic gearbox, gears, control7 pages
- Dismantling and assembling ATF pump
- Dismantling and assembling freewheel with -B1- piston
- Dismantling and assembling 1st to 3rd gear clutch -K1-
- Dismantling and assembling reverse gear clutch -K2-
- Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft
- Removing and installing valve body
- Dismantling and assembling parking lock
Final drive, differential, differential lock28 pages
- Dismantling and assembling rear final drive
- Removing and installing viscous coupling
- Checking oil in front final drive
- Removing and installing propshaft
- Renewing flange shaft or drive flange oil seals (final drive installed)
- Dismantling and assembling differential and freewheel
- Removing and installing front left flange shaft oil seal
- Repairing shaft bevel gear bearing
- Repairing propshaft
- Adjusting front final drive
- Checking function of viscous coupling
- Removing and installing oil seals for front right flange shaft and front right bevel gear with stub shaft
- Dismantling and assembling final drive
- Renewing bevel box output flange oil seal (bevel box removed)
- Renewing viscous coupling oil seal in rear final drive (final drive installed)
- Checking oil in rear final drive
- Checking function of freewheel
- Adjusting shaft bevel gear and bevel gear with stub shaft (final drive gear set)
- Checking function of freewheel lock
Removing and installing rear final drive4 pages
Repairing bearing for bevel gear with stub shaft5 pages
Automatic gearbox 00149 pages
Torque converter › Torque converter8 pages
Automatic gearbox, control, assembly, housing15 pages
- Electric/electronic components and assembly positions
- Gear selection mechanism
Gearbox: removing and fitting6 pages
- Gearbox: removing
- Gearbox: fitting
Transporting and securing gearbox to assembly stand3 pages
- Gearbox: Dismantling and assembling
ATF radiator: removing and fitting3 pages
- Automatic gearbox: check oil level
Automatic gearbox, gears, control11 pages
- Reverse gear clutch: dismantling and assembling
- 1? to 3? gear clutch: dismantling and assembling
- Parking lock: Removing and fitting
- 3rd and 4th gear synchromesh dismantling and assembling
- Free sprocket: dismantling and assembling
- ATF pump: checking
- Piston for 2? and 4? gear brake: Removing and fitting
- Reverse gear brake: Removing and fitting
Slide box: removing and fitting3 pages
Final drive, differential, differential lock7 pages
Seals for flanged shafts: replace3 pages
- Wheel drive shaft: removing and fitting
- Equivalence table according to applicability
6-speed manual gearbox 02Q, all-wheel drive100 pages
Technical data7 pages
Clutch, control14 pages
- LuK clutch: repairs
- Clutch release assembly, pump: repairs
- Air bleeding system
- Clutch: Repairing (in conjunction with a dual mass flywheel)
Sachs clutch: repairs5 pages
- Clutch mechanism: repairs
- Clutch release assembly, clutch slave cylinder: repairs
Clutch drive mechanism: repairs2 pages
- Over-centre spring: Removing and installing
- Over-centre spring: Removing and installing
- Clutch: Repairing (in conjunction with a flywheel)
Gearbox mechanics,operation, construction,diff.37 pages
- Dismantling and assembling gearbox
- Gearbox casing: repairing
- Gear selection mechanism (gearbox side) disassembly and assembly
- Gearbox housing: Repairs
- Gear change mechanism: repairs
- Pair of bevelled gears: removing and installing
- Gearbox: Dismantling and assembling
- Gearbox: Removing and installing
- Gearbox, removing and fitting
Removing and installing bevel box5 pages
Oil level in the bevelled gear:3 pages
Check the pair of bevelled gears oil level3 pages
- Gear mechanism: repairing
Gearbox operation mechanism seal (gearbox side): dismantling and assembling4 pages
- Gear change prongs: Repair
- Gear change forks: repairs
Gearbox,mechanics,gears,shafts,internal operation18 pages
- Secondary shaft for 1st to 4th gear
Input shaft4 pages
- Adjusting output shaft for 1st?-?4th gear
- Output shaft for 1st - 4th gear
- Input shaft:
Secondary shaft for 5th/6th and reverse gear: adjustment2 pages
- Secondary shaft shim: determining
- Secondary shaft shim: determining
- Secondary shaft for 5th/6th and reverse gear: dismantling and assembling
- Secondary shaft for 1st to 4th gear: adjustment
Dismantling and assembling output shaft for 5th, 6th and reverse gears3 pages
Adjusting output shaft for 5th / 6th gear and reverse gear4 pages
Final drive, differential, differential lock24 pages
- Dismantling and assembling differential
- Flanged shaft seals: replacing with the fitted manual gearbox (pair of bevelled gears)
- Conversion table by relevance
- Differential: Dismantling and assembling
Flanged shaft seals: Replacement with manual gearbox (bevel gear) installed4 pages
- Seal between the gearbox and pair of bevelled gears, in the gearbox: replace
- Seal between the gearbox and the bevelled gears, in the gearbox: replace
- Seal between the gearbox and the pair of bevelled gears, in the pair of bevelled gears: replace
- Seal between the bevelled gear and the gearbox, in the bevelled gear: replace
- Seal for the output flange of the bevelled gear: Renewing (bevelled gear removed)
- Seal for the pair of bevelled gears flange: replacing (dismounted pair of bevelled gears)
Renewing polygon needle bearing and seal on right flange shaft4 pages
Needle bearing (polygonal) and right flanged shaft seal: replace4 pages
- Adjustment chart
- Equivalence table according to applicability
Final group 0AV14 pages
Technical data2 pages
Final drive, differential, differential lock12 pages
6-speed manual gearbox 02S28 pages
Technical data5 pages
Clutch, control4 pages
- Coupling unit
Clutch release mechanism2 pages
- Repairing clutch release mechanism
- Repairing clutch release mechanism
- Repairing clutch release mechanism
- Clutch action
Gearbox mechanics,operation, construction,diff.12 pages
- Gear change forks:
- Gearbox housing cover
- Gearbox: Removing and installing
- Selector unit
Gear selection mechanism2 pages
- Gear knob and gear lever boot: Removing and installing
- Gear knob and gear lever boot: Removing and installing
- Gear knob and gear lever boot: Removing and installing
- Gearbox: Disassembling and assembling
- Transporting and securing gearbox to assembly stand
- Gear oil level
- Subframe support unit: Assembly overview
Gearbox,mechanics,gears,shafts,internal operation3 pages
Final drive, differential, differential lock4 pages
0AJ 6-speed manual gearbox53 pages
Technical data18 pages
- Safety precautions
- Gearbox identification
General repair instructions14 pages
Clutch, control6 pages
- Coupling unit
Clutch action2 pages
- Removing and installing over-centre spring
- Removing and installing over-centre spring
Clutch release mechanism3 pages
Gearbox mechanics,operation, construction,diff.17 pages
- Gearbox housing cover
- Gear change forks:
- Gearbox, removing and fitting
- Transporting gearbox
- Assembly mountings: Assembly overview
- Dismantling and assembling gearbox
Gear selection mechanism2 pages
- Removing and installing selector mechanism
- Removing and installing selector mechanism
- Removing and installing selector mechanism
Gearbox housing and clutch housing2 pages
Gearbox,mechanics,gears,shafts,internal operation5 pages
Final drive, differential, differential lock7 pages
02R, 5-speed32 pages
Technical data5 pages
Clutch, control6 pages
- Clutch: repairing
- Clutch mechanism: repairs
Clutch release assembly, clutch slave cylinder: repairs4 pages
Gearbox mechanics,operation, construction,diff.7 pages
Gearbox,mechanics,gears,shafts,internal operation10 pages
- Disassembly and assembly of the input shaft
- Secondary shaft: disassembly and assembly
Reverse gear shaft: disassembly and assembly3 pages
5th gear: Disassembling and assembling5 pages
Final drive, differential, differential lock4 pages
Direct shift gearbox 02E, four-wheel drive35 pages
Clutch, control2 pages
Gearbox mechanics,operation, construction,diff.14 pages
- Gear selection mechanism: verification and adjustment
- Assembly overview: Assembly mountings
- Electric/electronic components and assembly positions
- Removing and installing oil sump
- Gear selection mechanism
- Gear oil pump: dismounting and assembly
- Oil and oil filter
- Gearbox, removing and fitting
- Removing and installing gearbox oil cooler
- Renewing oil seal for selector shaft
- Operating emergency release of selector mechanism: switch out of position ?P?
- Removing / fitting the gear lever knob and cover
- Selector lever display illumination bulbL101 : Removing and installing
- Bevelled gear, removing and installing
- Gearbox,mechanics,gears,shafts,internal operation › At this stage no repairs are performed on the gears and shafts
Final drive, differential, differential lock10 pages
Assembly overview: Flange shaft, seals and brackets on the gearbox5 pages
- Assembly overview: Flange shafts, seals and brackets on the bevelled gear
- Pair of bevelled gears oil level: checking and completing
- Cardan shaft:
- Rear final drive
- Conversion table by relevance
CVT automatic gearbox 01J39 pages
Technical data11 pages
Automatic gearbox, control, assembly, housing18 pages
- Gearbox, vehicles with petrol engine: Removing and installing
- Electric/electronic components and assembly positions
- Selector lever handle and gear operation mechanism cover: Assembly overview
- Gearbox, for vehicles with turbo diesel engine. Removing and installing
- Repairing selector mechanism
- Transport of automatic gearbox
- Securing gearbox to assembly stand
- Gearbox mounting, gearbox support and gearbox cross-member: Removing and installing
ATF level for the planetary gearbox3 pages
ATF pipes, ATF cooler and additional ATF filter: repairs5 pages
Automatic gearbox, gears, control6 pages
- Dismantling and assembling gearbox
Servicing input shaft with 7 friction plates4 pages
- Chain and pulley set: Assembly overview ?I?
Final drive, differential, differential lock4 pages
7 speed dual clutch automatic gearbox 0AM61 pages
Technical data7 pages
Gearbox mechanics,operation, construction,diff.26 pages
- Gear selection mechanism, vehicles up to 02.2009
- Basic settings
- Renewing gear oil
- Selector mechanism from 03.2009 onwards
- Removing mechatronic unit for dual clutch gearboxJ743; gearbox is installed
Emergency release of selector lever3 pages
- Exploded view - selector lever handle
- Checking selector mechanism
- Safety note on mechatronic unit for dual clutch gearboxJ743
- Overview - mechatronic unit
- Moving mechatronic unit for dual clutch gearboxJ743 into ?removal position? by hand
- Installing mechatronic unit for dual clutch gearboxJ743
- View on selector forks; mechatronic unit is removed
Gearbox?: removing and fitting10 pages
- Gearbox removal, Ibiza 2008 ?, Ibiza ST 2010 ?
- Gearbox: removing, Altea 2009 ?, Altea XL 2009 ?, Leon 2009 ?
- Installing gearbox
Tightening torques to attach the gearbox to the engine and information on the gearbox mounting6 pages
- Transporting gearbox and securing to assembly stand
Gearbox,mechanics,gears,shafts,internal operation20 pages
- Notes on gearbox disassembly
- Notes on gearbox adjustment
- Dismantling and assembling output shaft 3 - overview
- Dismantling gearbox
- Assembling gearbox
- Dismantling and assembling gearbox housing
- Dismantling and assembling clutch housing
- Dismantling and assembling outer input shaft
- Dismantling and assembling inner input shaft
Dismantling and assembling output shaft 1 - overview5 pages
Dismantling and assembling output shaft 2 - overview4 pages
- Calculating shims for gearbox housing
- Parking lock: Removing and installing
Final drive, differential, differential lock5 pages
6-speed manual gearbox 01X47 pages
Technical data5 pages
Clutch, control3 pages
Gearbox mechanics,operation, construction,diff.29 pages
- Bearing housing
- Gearbox cover
- Gearbox support: dismounting and assembly
- Gear selection mechanism
- Securing gearbox to assembly stand
Dismantling and assembling gearbox9 pages
- Gearbox bracket: Exploded view of components
- Gearbox: Assembly overview
- Ball bearing for input shaft, gearbox cover, bearing housing and selector shaft: Removing and installing (overview)
- Removing and installing third to sixth gear - (overview)
- Input shaft, output shaft, reverse gear wheel and reverse selector gear: Removing and installing (overview)
Selector unit5 pages
Gearbox,mechanics,gears,shafts,internal operation4 pages
Pinion shaft (output shaft)3 pages
- Input shaft:
02R, 5-speed manual transmission26 pages
Technical data4 pages
Clutch, control3 pages
Gearbox mechanics,operation, construction,diff.9 pages
- Gear change prongs: Disassembling and assembling
- Gear oil level
- Gearbox housing and clutch housing: repairs
- Gearbox: Removing and installing
- Gear selection mechanism: repairs
- Gearbox: Disassembling and assembling
Gear selector mechanism (gearbox side): Disassembling and assembling3 pages
Gearbox,mechanics,gears,shafts,internal operation6 pages
- Secondary shaft: Disassembling and assembling
- Input shaft: Disassembling and assembling
- 5th?gear: Disassembling and assembling
Reverse gear shaft: Disassembling and assembling3 pages
Final drive, differential, differential lock4 pages
Automated manual gearbox 02E for front-wheel drive61 pages
Technical data24 pages
- Gearbox codes
General repair instructions10 pages
- Gearbox identification
- Fault finding
- Capacity
- Overview: Automated manual gearbox 02E
- Filling quantity
- Added information concerning the semi-automatic gearbox 02E
- Instructions for tow starts and when towing
- Repair instructions
- Cleaning norms when working in the gearbox
Clutch, control4 pages
- Notes on clutch*
- Clutch: removing and installing
Removing and installing clutch2 pages
- Installing clutch cover (end cover)
- Installing clutch cover (end cover)
Gearbox mechanics,operation, construction,diff.27 pages
- ?Removing and installing gearbox?
- Selector mechanism from 03.2009 onwards
- Oil and oil filter
- Electric/electronic components and assembly positions
- Gear selection mechanism, up to 02.2009
- Removing and installing oil sump
- Removing and installing selector lever handle
- Electrical and electronic components and their locations DSG
- Oil pump: removing and installing
- Removing and installing gearbox oil cooler
- Gear oil pump: dismounting and assembly
- Renew seal on selector shaft lever
- Replace the seal ring for lever of selector rod shaft
- Emergency release of selector lever
- Emergency release of gear selection mechanism from position ?P?
- Removing / fitting the gear lever knob and cover
Torque settings ?gearbox to engine?2 pages
- Torque settings and note on engine mountings
- Torque settings and note on engine mountings
- Torque settings and note on engine mountings
- Checking selector mechanism
- Check the ignition key withdrawal lock
- Transporting gearbox and securing to assembly stand
Gearbox,mechanics,gears,shafts,internal operation2 pages
Final drive, differential, differential lock4 pages
6-speed manual gearbox 0BB39 pages
Clutch, control4 pages
Repairing clutch release mechanism2 pages
- Removing and installing slave cylinder with release bearing
- Removing and installing slave cylinder with release bearing
- Coupling unit
- Repair the clutch mechanism
Gearbox mechanics,operation, construction,diff.15 pages
- Dismantling and assembling gearbox
Gearbox?: removing and fitting2 pages
- Gearbox: Removing and installing, vehicles with turbo diesel engine
- Gearbox: Removing and installing, vehicles with turbo diesel engine
- Gearbox: Removing and installing, vehicles with turbo diesel engine
- Gear change forks:
- Gearbox housing and clutch housing
- Transporting gearbox
- Subframe support unit: Assembly overview
- Gear selection mechanism
Selector unit4 pages
Gearbox,mechanics,gears,shafts,internal operation2 pages
Final drive, differential, differential lock13 pages
Oil seals7 pages
Renewing right flange shaft oil seal with manual gearbox installed3 pages
- Adjustment chart
Differential5 pages
7-speed dual clutch gearbox 0AM55 pages
Technical data11 pages
Gearbox mechanics,operation, construction,diff.20 pages
- Gear selection mechanism: check
- Electric/electronic components and assembly positions
- Basic settings
- Gear selection mechanism, vehicles up to 02.2009
- Exploded view - selector lever handle
Gear selection mechanism, vehicles from 03.20093 pages
- Safety information for the mechatronic unit for dual clutch gearboxJ743
- Mechatronic unit for the semi-automatic gearboxJ743: Overview
- Mechatronic unit for the semi-automatic gearbox J743 : removing
- Moving mechatronic unit for dual clutch gearbox J743 into ?removal position? by hand
- Installing mechatronic unit for dual clutch gearbox J743
- View of the selector forks of the gearbox with mechatronic unit removed
Gearbox?: removing and fitting4 pages
- Transporting the gearbox and fixing to an assembly stand
- Renewing gear oil
Gearbox,mechanics,gears,shafts,internal operation14 pages
- Dismantling and assembling output shaft 1 - overview
- Notes on gearbox disassembly
- Dismantling gearbox
- Assembling gearbox
- Dismantling and assembling output shaft 3 - overview
- Dismantling and assembling output shaft 2 - overview
- Dismantling and assembling gearbox housing
- Dismantling and assembling clutch housing
- Dismantling and assembling outer input shaft
- Dismantling and assembling inner input shaft
- Calculating shims for gearbox housing
- Removing and installing parking lock
Final drive, differential, differential lock7 pages
6-speed manual gearbox 0A642 pages
Technical data12 pages
- Identification
Identification code, assembly allocation, ratios, capacities5 pages
Overview - power transmission3 pages
- All-wheel drive - notes on performance test
- General repair notes
- Safety measures for vehicles with start/stop system
Clutch, control3 pages
Gearbox mechanics,operation, construction,diff.21 pages
- Selector forks
- Gear oil in bevel box
- Dismantling and assembling gearbox
- Clutch housing
- Gearbox housing
Gear: removing and installing, Alhambra (front-wheel drive)4 pages
- Selector mechanism
Selector unit2 pages
- Renewing oil seal for selector shaft
- Renewing oil seal for selector shaft
- Assembly mountings
- Transporting gearbox
Gearbox,mechanics,gears,shafts,internal operation3 pages
Final drive, differential, differential lock3 pages
Oil seals2 pages
- Front-wheel drive and all-wheel drive - renewing left stub shaft oil seal with gearbox installed
- Front-wheel drive and all-wheel drive - renewing left stub shaft oil seal with gearbox installed
- Differential
Propshaft and rear final drive42 pages
Technical data6 pages
- Identification codes, assembly allocation and capacities, Alhambra?2011??
- Identifying rear final drive
- Identification codes, assembly allocation and capacities, Altea?XL?2009??, Altea?XL?Freetrack?2008??, Altea?XL?Freetrack?2009??
General repair instructions2 pages
- Components:
- Components:
- Components:
- Components:
- Components:
- Components:
- Components:
- Genuine parts
Final drive, differential, differential lock36 pages
- Oil level of the rear final group (2nd Generation), check or top up where applicable, Altea?XL?2009??, Altea?XL?Freetrack?2008??
- Renewing oil seals for flange shafts
- Oil level of Haldex coupling (2nd Generation), check or top up where applicable, Altea?XL?2009??, Altea?XL?Freetrack?2008??, Alt
- Removing and installing the Haldex coupling oil filter, Altea?XL?2009??, Altea?XL?Freetrack?2008??, Altea?XL?Freetrack?2009??
- Vehicle diagnostic, testing and information systemVAS 505X: connect and select function
- Removing and installing the Haldex coupling, Altea?XL?2009??, Altea?XL?Freetrack?2008??, Altea?XL?Freetrack?2009??
Conversion table by relevance2 pages
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Haldex Clutch, (2nd generation), perform a function test
- Haldex Clutch, (4th generation), perform a function test
- Haldex Clutch, (2nd generation) disassembly and assembly - assembly overview, Altea?XL?2009??, Altea?XL?Freetrack?2008 ?, Altea?
- Removing and installing rear final drive, Alhambra?2011??
- Removal and installation of Haldex clutch, Alhambra?2011??
- Propshaft, Altea?XL?2009??, Altea?XL?Freetrack?2008??, Altea?XL?Freetrack?2009??
- Four-wheel drive control unitJ492: Assembly overview, Alhambra?2011??
- Removing and installing the rear final drive, Altea?XL?2009??, Altea?XL?Freetrack?2008??, Altea?XL?Freetrack?2009??
- Oil level in Haldex coupling (4th Generation), check or top up where applicable, Altea?XL?2009??, Altea?XL?Freetrack?2008??, Alt
- Replacing the bonded rubber bearing for rear final drive
Renewing oil seal for propshaft flange at rear final drive - final drive remains installed3 pages
Electrical and electronic components and their location3 pages
Four-wheel drive control unitJ492: Assembly overview, Altea?XL?2009??, Altea?XL?Freetrack?2008 ?, Altea?XL?Freetrack?2009??3 pages
- Assembly overview - Haldex coupling
- Haldex Clutch, (4th generation) disassembly and assembly - assembly overview, Altea?XL?2009??, Altea?XL?Freetrack?2008 ?, Altea?
- Oil level of the rear final drive (4th Generation), check or top up where applicable, Altea?XL?2009??, Altea?XL?Freetrack?2008??
5-speed manual gearbox 0CF39 pages
Technical data7 pages
Clutch, control2 pages
Gearbox mechanics,operation, construction,diff.25 pages
Gear selection mechanism13 pages
- Installation position - selector mechanism
- Overview - selector mechanism
- Assembly overview - gear lever knob and cover
- Removing and installing gear knob
- Assembly overview - Selector lever and selector housing
- Gear selection mechanism: removing and fitting
- Assembly overview - Selector cables
Removing and installing selector mechanism2 pages
- Renewing oil seal for selector shaft
- Adjusting selector mechanism
- Checking selector mechanism
- Assembly mountings
Gearbox?: removing and fitting4 pages
- Transporting gearbox
Gearbox oil6 pages
- Checking gear oil level
Draining and filling gearbox oil4 pages
- Gearbox,mechanics,gears,shafts,internal operation › Input shaft:
Final drive, differential, differential lock › Final drive seals4 pages
Renewing drive shaft seal3 pages