Leon Mk1
Gearbox casing and clutch casing: repair |
Assembly chart |
1 - | Gearbox casing |
q | In the event of replacement, see adjustment chart → Chapter |
2 - | Secondary shaft needle bearing |
q | For secondary shaft |
q | Dismount → Fig. |
q | Assemble and fix into place → Fig. |
3 - | Lid for control of oil level. 25 Nm |
q | Without magnet |
4 - | Primary shaft needle bearing |
q | In the event of replacement, see adjustment chart → Anchor |
5 - | Outer track, tapered roller bearing for main shaft |
q | Dismount and assemble → Chapter |
q | In the event of replacement, see adjustment chart → Chapter |
6 - | Outer track, tapered roller bearing for secondary shaft |
q | Dismount and assemble → Chapter |
q | In the event of replacement, see adjustment chart → Chapter |
7 - | Adjustment washer for secondary shaft |
q | In the event of replacement, see adjustment chart → Anchor |
8 - | Outer track, tapered roller bearing for main shaft |
q | Dismount and assemble → Chapter |
q | In the event of replacement, see adjustment chart → Chapter |
9 - | Axial/radial needle bearing for reverse gear axle |
q | Dismount and assemble → Chapter |
10 - | Centring bushes |
q | 2 units |
11 - | Bush-bearing for the start motor |
q | Remove → Fig. |
q | Assemble → Fig. |
q | It may be replaced with the gearbox mounted. |
12 - | Clutch casing |
q | In the event of replacement, see adjustment chart → Chapter |
13 - | Guide sleeve |
q | With retainer for main shaft and vulcanised O-ring seal |
q | Dismount → Fig. |
q | Assemble → Fig. |
q | In order to replace the retainer for the main shaft it is necessary that the guide sleeve be dismounted. |
q | Replace the guide sleeve if the O-ring seal is damaged. |
14 - | Bolt for attaching the guide sleeve. 20 Nm |
q | Self-blocking |
q | Always replace |
q | Tightening torque: 20 Nm |
15 - | Retainer for right coupling flange |
q | Replacement with the gearbox mounted in the vehicle → Chapter |
16 - | Plate sleeve |
q | For coupling flange retainer → Item |
q | Dismount → Fig. |
q | Assemble → Fig. |
17 - | Shaft for operating speedometer 30 Nm |
18 - | Top for emptying oil. 25 Nm |
q | Without a magnet |
19 - | Outer track for the tapered roller bearing in the differential |
q | Dismount and assemble → Fig. |
q | In the event of replacement, adjust the differential → Chapter |
20 - | Magnet |
q | It is held between the casings for the gearbox and the clutch |
21 - | Outer track for the tapered roller bearing in the differential |
q | Dismount and assemble → Fig. |
q | In the event of replacement, adjust the differential → Chapter |
22 - | Adjustment washer for differential |
q | Finding the thickness → |
23 - | Retainer for left flange |
q | Replacement with the gearbox mounted in the vehicle → Chapter |
Special tools and workshop equipment required |
t | Gearbox repairs case -U-40200- |
t | Gearbox repairs case -U-40300- |
t | Taps for Ø 11 and Ø 14 with plunger -U-40087- |
t | Tool for assembling starter sleeve -U-40027- |
t | Support column for gearbox-differential -AR-2203A- |
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