Leon Mk1
Note
|
| 1 - | Gearbox |
| q | For replacement, consult the adjustment chart |
| 2 - | Needle bearing |
| q | For output shaft |
| q | Removal: |
| q | Installation |
| 3 - | Filler plug |
| q | 35 Nm |
| q | The oil level cannot be checked by removing the oil filler plug |
| q | If the gearbox was dismantled, it must be filled prior to installation |
| q | Capacity of manual gearbox (gearbox completely dismantled) |
| t | 1.9 litres |
| q | Capacity of manual gearbox (gearbox partially dismantled) → Chapter |
| t | 1.7 litres |
| 4 - | Outer track, roller bearing |
| q | For output shaft |
| q | removing and fitting → Chapter |
| q | In case of replacement: Secondary shaft: adjustment → Chapter |
| 5 - | Shim |
| q | For output shaft |
| q | For replacement, consult the adjustment chart |
| 6 - | Shim |
| q | For input shaft |
| q | For replacement, consult the adjustment chart |
| 7 - | Outer track, roller bearing |
| q | For input shaft |
| q | removing and fitting → Chapter |
| q | If replaced, adjust the input shaft → Chapter |
| 8 - | Outer track, roller bearing |
| q | For input shaft |
| q | removing and fitting → Chapter |
| q | If replaced, adjust the input shaft → Chapter |
| 9 - | Axial/radial needle bearing |
| q | For reverse gear shaft: |
| q | removing and fitting → Chapter |
| 10 - | Dowel pegs |
| q | 2 off |
| 11 - | clutch housing |
| q | For replacement, consult the adjustment chart |
| 12 - | Ball head stud |
| q | 25 Nm |
| q | Apply lubricating grease → Electronic spare parts catalogue (ETKA). |
| 13 - | Guide sleeve |
| q | With input shaft oil seal and vulcanised O-ring |
| q | Remove oil seal |
| q | Fit oil seal |
| q | The guide bush must be removed to replace the input shaft oil seal |
| q | Replace the guide bush and the O-ring together if the latter is damaged |
| 14 - | Bolt. |
| q | 20 Nm |
| q | Always replace. |
| 15 - | Seal |
| q | For flange shaft, right |
| q | replace with gearbox installed → Chapter |
| 16 - | Thrust piece |
| q | For articulation flange oil seal, right → Item |
| q | Removing → Fig. |
| q | Fitting → Fig. |
| 17 - | Oil change cap |
| q | 35 Nm |
| q | Without magnet |
| 18 - | Outer track, roller bearing |
| q | For differential |
| q | Removing and installing |
| q | If replaced, adjust the differential |
| 19 - | Magnet |
| q | It is supported between the gearbox casing and the clutch housing |
| 20 - | Outer track, roller bearing |
| q | For differential |
| q | Removing and installing |
| q | If replaced, adjust the differential |
| 21 - | Shim |
| q | For differential |
| q | Determine thickness |
| 22 - | Seal |
| q | For flange shaft (left-side) |
| q | Replacement with gearbox installed |
