seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Dismantling and assembling procedure for gearboxes through gearbox date 12?01?3 > < Removing and installing gearbox housing and selector mechanism from gearbox date 13?01?3
Removing and installing input shaft, output shafts, differential, bevel box and selector rods
   
Removing and installing input shaft, output shafts, differential, bevel box and selector rods
1 - Output shaft for 1st through 4th gears
q   Dismantling and assembling → Chapter
q   Installation position → Fig.
2 - Selector rod with selector fork for 3rd and 4th gears
q   Repairing, through gearbox date 12 01 3 → Chapter
q   Installation position through gearbox date 12 01 3 → Fig.
q   Repairing, from gearbox date 13 01 3 → Chapter
q   Installation position from gearbox date 13 01 3 → Fig.
3 - Selector rod with selector fork for 1st and 2nd gears
q   Repairing, through gearbox date 12 01 3 → Chapter
q   Installation position through gearbox date 12 01 3 → Fig.
q   Repairing, from gearbox date 13 01 3 → Chapter
q   Installation position from gearbox date 13 01 3 → Fig.
4 - Output shaft for 5th, 6th and reverse gears
q   Dismantling and assembling → Chapter
q   Installation position → Fig.
5 - Selector rod with selector fork for 5th and 6th gears
q   Installation position → Fig.
6 - Selector fork for reverse gear
q   Repairing, through gearbox date 12 01 3 → Chapter
q   Installation position through gearbox date 12 01 3 → Fig.
q   Repairing, from gearbox date 13 01 3 → Chapter
q   Installation position from gearbox date 13 01 3 → Fig.
7 - Input shaft
q   Dismantling and assembling through gearbox date 12 01 3 → Chapter
q   Dismantling and assembling from gearbox date 13 01 3 → Chapter
8 - Reverse shaft
9 - Thrust washer
10 - Bleeder connection
q   Connect to slave cylinder → Item
11 - Bolt, 12 Nm
q   Self-locking
q   Always renew
12 - Locking plate
q   Secures tapered roller bearing outer race for input shaft
13 - Clutch housing
q   Repairing, through gearbox date 12 01 3 → Chapter
q   Repairing, from gearbox date 13 01 3 → Chapter
14 - Input shaft seal
q   Removing → Fig.
q   Installing → Fig.
15 - O-ring
q   Always renew
q   Pull onto line connection.
q   Moisten with brake fluid before installing
16 - Slave cylinder with clutch release bearing
q   Removing and installing → Chapter
17 - Hexagon bolt, 12 Nm
q   Qty. 3
q   Always renew
18 - O-ring
q   Always renew
19 - Bolt, 40 Nm
q   Always renew
20 - Bevel box
q   Removing and installing with gearbox installed → Chapter
q   Removing and installing with gearbox removed → Chapter
q   Dismantling and assembling → Chapter
21 - O-ring
q   Always renew
22 - O-ring
q   Always renew
23 - Countersunk bolt, 25 Nm
24 - Right flange shaft
25 - Compression spring for flange shaft
q   Installed behind flange shafts
26 - Thrust washer
27 - Bolt, 12 Nm
q   Always renew
q   For speedometer sender
q   From 01.03, for plugs
q   Allocation of components → Electronic parts catalogue (ETKA)
28 - Speedometer sender
q   From 01.03, discontinued for vehicles with ABS
q   Hole is then sealed with a plug and a seal
q   From gearbox date 20 03 6, plugs and seals discontinued
q   Allocation of components → Electronic parts catalogue (ETKA)
29 - O-ring
q   Always renew
30 - Differential
q   Dismantling and assembling → Chapter

   
Installation position of output shafts in gearbox:
1 - Output shaft for 5th, 6th and reverse gears
2 - Input shaft
3 - Output shaft for 1st through 4th gears
4 - Differential
  N34-1340
Installation position of complete selector mechanism in gearbox, through gearbox date 12 01 3
1 - Selector fork for 3rd and 4th gears
2 - Selector fork for 1st and 2nd gears
3 - Reverse gear selector fork
4 - Selector fork for 5th and 6th gears
5 - Selector shaft
The lower selector shaft mounting -arrow- is bolted to the cover plate on gearbox housing.
  N34-1341
Installation position of shafts and selector rods in gearbox, from gearbox date 13 01 3:
1 - Input shaft
2 - Output shaft for 1st through 4th gears
3 - Output shaft for 5th, 6th and reverse gears
4 - Reverse shaft
A - Selector rod for 3rd and 4th gears
B - Selector rod for 1st and 2nd gears
C - Selector rod for 5th and 6th gears
D - Selector fork for reverse gear
  N34-10022

Dismantling and assembling procedure for gearboxes through gearbox date 12?01?3 > < Removing and installing gearbox housing and selector mechanism from gearbox date 13?01?3