Gearbox?: removing and fitting

Make

SEAT

Model

Leon Mk1

Section

02T 5-speed manual gearbox › Gearbox mechanics,operation, construction,diff. › Gearbox?: removing and fitting

Power transmissionGearbox?: removing and fitting

Torque settings

–  Gearbox on the engine:

Item	Bolt	Amount	Nm
1	M 12 x 65	1	80
2 → Note	M 12 x 140	2	80
3	M 12 x 65	1	80
4 → Note	M 10 x 50	2	40
5	M 12 x 80	1	80

1)  M8 threaded bolt 2)  Only on the 1.4 litre, 55 KW plate cover for the engine flywheel with bolt M10×35 A: Dowel sleeves for centring

–  Securing the console -1- to the gearbox: –  Replace bolts. –  Hand-tighten all the bolts. –  Tighten the bolt -A- to the correct torque. –  Tighten the bolt -B- to the correct torque.

Bolts -A- and -B-

40 Nm + 90°

–  Attaching the gearbox to the bodywork: –  Replace bolts. –  Hand-tighten all the bolts. –  Tighten the bolts -arrows- to the correct torque.

Bolts -arrows-

40 Nm + 90°

Note Install the engine assembly bracket without tension → Rep. Gr.10.

Gearbox slave cylinder	20 Nm
Connection / gear selection lever to the selector lever	25 Nm
Cable counter support to gearbox	25 Nm
Pendulum support to the subframe and the gearbox	→ Running gear, axles, steering; Rep. Gr.40
Complete (articulated) half shaft	→ Running gear, axles, steering; Rep. Gr.40
Swinging arm ball joint	→ Running gear, axles, steering; Rep. Gr.40
Connection bar to the stabilizer bar	→ Running gear, axles, steering; Rep. Gr.40
Double clamp to the exhaust tube	→ Rep. Gr.26
Wheel bolts	→ Booklet1

01 Transmission