Leon Mk1
| Gearbox housing and clutch housing: Assembly overview |
| 1 - | clutch housing |
| q | This may be made of aluminium or magnesium |
| q | Allocation: → Parts catalogue |
| q | If replaced, adjust the differential |
| 2 - | Join ring for the input shaft |
| q | Extract the seal carefully by levering with a screwdriver |
| q | Driving in → Fig. |
| 3 - | Knuckle pin 20 Nm |
| q | Lubricate with grease, according to → Spare parts catalogue. |
| 4 - | Left flanged shaft seal: |
| q | Remove with the gearbox fitted |
| 5 - | Sleeve for the flanged shaft seal |
| q | For the right hand side seal |
| q | Remove → Fig. |
| q | Driving in → Fig. |
| 6 - | Oil filler plug, 25 Nm |
| q | Loosen and tighten using the socket spanner -U 40090- |
| 7 - | O-ring |
| q | Always replace. |
| 8 - | Speedometer sender -G22- |
| q | Located on engine block, according to versions |
| 9 - | Bolt 5 Nm + 90° |
| q | Always replace. |
| 10 - | S2 shim |
| q | For differential |
| q | Determine thickness |
| 11 - | Outer track, roller bearing |
| q | For differential |
| q | Extracting and inserting |
| q | If replaced, adjust the differential |
| 12 - | Bolt 5 Nm + 90º |
| q | Always replace. |
| 13 - | Outer track, roller bearing |
| q | For differential |
| q | Extracting and inserting |
| q | If replaced, adjust the differential |
| 14 - | S1 shim |
| q | For differential |
| q | always 1 mm thick |
| 15 - | Dowel sleeve |
| q | 2 off |
| 16 - | Gearbox |
| q | This may be made of aluminium or magnesium |
| q | Allocation: → Parts catalogue |
| q | If replaced, adjust the differential |
| 17 - | Oil drain plug - 25 Nm |
| 18 - | Left flanged shaft seal: |
| q | Remove with the gearbox fitted |
| 19 - | Thrust piece |
| q | For selector shaft |
| q | Pressing out → Fig. |
| q | Driving in → Fig. |
| 20 - | Magnet |
| q | Supported by the separation surface of the housing |
| 21 - | Panel |
| q | Apply sealing paste on the sealing surface before tightening → Spare parts |
| 22 - | Circlip |
| q | Fit in the groove for the cylindrical roller bearings → Item |
| 23 - | Circlip |
| q | Fit in the groove for the cylindrical roller bearings → Item |
| 24 - | Cylindrical roller bearing |
| q | For input shaft |
| q | removing and fitting → Chapter |
| 25 - | Cylindrical roller bearing |
| q | For output shaft |
| q | removing and fitting → Chapter |
| 26 - | Panel |
| q | Insert into hole in clutch housing. |
