Leon Mk1
|
| 1 - | Torx screw, 35 Nm |
| q | 3 off |
| q | Apply locking fluid. Allocation: → Spare Spare parts catalogue, ETKA. |
| 2 - | Guide sleeve |
| q | With seal |
| q | removing and fitting → Chapter |
| 3 - | O-ring |
| q | Always replace. |
| 4 - | Dished spring |
| q | Smaller diameter (convex side) faces guide sleeve → Item. |
| 5 - | Circlip |
| q | Note thickness |
| q | Re-determining thickness → Chapter |
| 6 - | Angular contact ball bearing |
| q | removing and fitting → Chapter |
| 7 - | Circlip |
| q | Note thickness |
| q | Re-determining thickness → Chapter |
| 8 - | Locking bolt, 45 Nm |
| q | 2 off |
| q | Apply locking fluid. Allocation: → Spare Spare parts catalogue, ETKA. |
| 9 - | Dowel sleeve |
| q | 2 off |
| q | Insert in gearbox housing |
| q | Remove and install with drift -3121- |
| 10 - | Selector shaft with selector cylinder |
| q | removing and fitting → Chapter |
| 11 - | O-ring |
| q | For selector shaft cover |
| q | Always replace. |
| q | Lubricate with gear oil |
| 12 - | Cover for selector shaft |
| q | With reversing light switch -F4- |
| q | removing and fitting → Chapter |
| 13 - | Bolt, 24 Nm |
| q | 3 off |
| q | Apply locking fluid. Allocation: → Spare Spare parts catalogue, ETKA. |
| 14 - | Reversing light switch -F4 -, 20 Nm |
| 15 - | Pin |
| q | For selector shaft stop |
| q | Insert in gearbox housing |
| q | Installation position: Groove on threaded pin points towards selector shaft cover |
| 16 - | Dowel sleeve |
| q | 2 off |
| q | Insert in bearing housing |
| q | Remove and install with drift -3121- |
| 17 - | Gearbox cover |
| q | Repairing → Chapter |
Note| If only the gearbox cover is removed from the manual gearbox, the bearing housing → Item must be removed as well so that new sealant can be applied between gearbox housing and bearing housing. |
| 18 - | Bolt, 35 Nm + 90° further |
| q | 12 off |
| q | Replace in event that the adjustment of the pinion shaft and the differential ring has been carried out. |
| 19 - | Bearing housing |
| q | Removing and installing 3rd to 6th gear → Chapter |
| q | Removing and installing input shaft, output shaft with selector gear for 1st and 2nd gear, reverse gear wheel and reverse selector gear → Chapter |
| q | Repairing → Chapter |
| 20 - | Gearbox |
| q | With differential and flange shafts |
| q | Removing and installing differential → Chapter |
| q | Servicing gearbox housing → Chapter |
| 21 - | Oil drain plug - 45 Nm |
| 22 - | Oil filler plug, 45 Nm |
