Leon Mk1
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Note| The mobile pinions of the 3rd and 6th gear must have an axial play from 0.20 ... to 0.50 mm after assembly. |
| 1 - | Bearing housing |
| q | With input shaft and output shaft |
| 2 - | Oil collector |
| q | With magnet |
| q | Clipped into reverse shaft support. |
| 3 - | Circlip |
| q | Determine the thickest circlip which will still fit. |
| q | Re-determining thickness → Chapter |
| 4 - | Gear wheel for 6th gear |
| q | Installation position: High inside collar faces spacer sleeve → Item |
| 5 - | Spacer bush |
| 6 - | 5th gear pinion |
| q | Installation position: High inside collar faces 4th gear wheel. |
| 7 - | Gear wheel for 4th gear |
| q | Installation position: High inside collar faces 5th gear wheel. |
| 8 - | Circlip |
| q | Determine the thickest circlip which will still fit. |
| q | Re-determining thickness → Chapter |
| 9 - | 3rd gear wheel |
| q | Installation position: Machined side faces reverse gear synchronising hub |
| 10 - | Thrust washer |
| q | For 3rd speed selector gear |
| 11 - | Needle bearing |
| q | for 3rd gear |
| 12 - | 3rd speed selector gear |
| q | Insert spring before installing → Fig. |
| q | Check axial clearance after installing using feeler gauge (0.20 ... 0.50 mm) |
| 13 - | Synchromesh ring of 3rd gear |
| q | Check for wear → Fig. |
| 14 - | Circlip |
| q | Mark |
| q | Do not interchange with other circlip → Item |
| 15 - | 3rd and 4th gear mobile element |
| q | Installation position: High inside collar faces 3rd gear wheel. |
| 16 - | Circlip |
| q | Do not interchange with other circlip → Item |
| q | Re-determining thickness → Chapter |
| 17 - | Mobile sleeve of 3rd and 4th gear |
| q | Mark position in relation to synchronising hub prior to removing |
| 18 - | Selector fork for 3rd and 4th gear |
| 19 - | Pin with clip |
| q | For securing selector fork for 3rd and 4th gear to selector rod |
| 20 - | Syncromesh ring for 4th gear |
| q | Check for wear → Fig. |
| 21 - | 4th speed selector gear |
| q | Insert spring before installing → Fig. |
| q | Check axial clearance after installing using feeler gauge (0.20 ... 0.50 mm) |
| 22 - | Needle bearing |
| q | for 4th gear |
| 23 - | Thrust washer |
| q | For 4th speed and 5th speed selector gears |
| 24 - | Needle bearing inner race |
| q | for 5th gear |
| 25 - | Needle bearing |
| q | for 5th gear |
| 26 - | 5th speed selector gear |
| q | Insert spring before installing → Fig. |
| q | Check axial clearance after installing using feeler gauge (0.20 ... 0.50 mm) |
| 27 - | 5th gear synchro-ring |
| q | Check for wear → Fig. |
| 28 - | Synchronising hub for 5th and 6th gear |
| 29 - | Locking collar for 5th and 6th gear |
| q | Mark position in relation to synchronising hub prior to removing |
| 30 - | Needle bearing inner race |
| q | For 6th gear |
| 31 - | Needle bearing |
| q | For 6th gear |
| 32 - | 6th gear synchro-ring |
| q | Check for wear → Fig. |
| 33 - | 6th speed selector gear |
| q | Insert spring before installing → Fig. |
| q | Check axial clearance after installing using feeler gauge (0.20 ... 0.50 mm) |
| 34 - | Thrust washer |
| q | For 6th speed selector gear |
| 35 - | Inner ring |
| q | For needle roller bearing |
| 36 - | Multi-point socket head bolt, 150 Nm |
| 37 - | Selector fork for 5th and 6th gear |
| 38 - | Pin with clip |
| q | For securing selector fork for 5th and 6th gear to selector rod |
