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Gear selection mechanism >
< Gearbox: Removing and installing
Leon Mk1
6-speed manual gearbox 02S
Gearbox mechanics,operation, construction,diff.
Selector unit
Control unit: Removing and installing
Control unit: Removing and installing
Detaching
–
Disconnect the battery earth strap.
Note
Observe the safety measures to be adopted when disconnecting the battery
→ Electrical system; Rep. gr. 27
–
Remove engine cover
→ Booklet101
.
–
Remove the air filter body, breather hose and air duct hoses
→ Rep. gr.24
and
→ Rep. gr.23
.
–
Remove the battery
→ Electrical system; Rep. gr.27
.
–
Remove battery tray
-arrows-
and remove from vehicle.
Metal idler rod
–
Detach safety clip
-4-
and, applying pressure, extract idler rod to one side
-3-
, removing it from its housing.
Plastic idler rod:
–
Remove the idler rod together with the cable fastener
→ Chapter
Continued for all vehicles
–
Unscrew nut
-2-
and remove selector rod
-1-
.
–
Move selector shaft to neutral. Next unscrew bolts
-arrows-
and remove selector shaft from gearbox casing.
Installing
Installation is carried out in the reverse sequence; note the following:
–
Apply sealing uniformly onto the gearbox mechanism cover sealing surface
→ Spare parts catalogue
.
–
Move selector shaft to neutral.
–
Position the selector shaft in such a way that the gear toe is housed in the gearbox prongs.
–
Screw in the gear control cover for the selector shaft
-arrows-
. Tightening torque
→ Item
–
Install selector rod
→ Item
→ Item
, and idler rod
Note
The selector rod may only be placed in one position.
–
Install battery
→ Electrical system; Rep. gr.27
.
6-speed manual gearbox 02S
Gearbox mechanics,operation, construction,diff.
Selector unit
Gear selection mechanism >
< Gearbox: Removing and installing