Leon Mk1
Output shaft: Installation overview |
Note
t | If it was necessary to fit new gears, consult the technical data . |
t | Lubricate all of the bearings, mobile pinions and synchroniser rings with gear oil before fitting them on the secondary shaft. |
t | If the synchroniser rings are to be re-used, do not mix up their original positions; fit them to their corresponding mobile pinions. |
1 - | clutch housing |
2 - | Cylindrical roller bearing |
q | With synchronizing ring |
q | Remove → Fig. |
q | Insertion → Fig. |
q | Installation position: once the bearing is fitted, the ring should point towards the secondary shaft |
3 - | Secondary shaft |
q | A matched pair with the wheel drive; they must be replaced together |
q | Check the seating or the inner cylindrical bearing ring for damage or scoring |
q | If the seating or the inner cylindrical bearing ring shows scoring or damage then replace the secondary shaft and the cylindrical roller bearing |
4 - | 4th speed selector gear |
q | Installation position; the collar is orientated towards the 3rd gear → Fig. |
5 - | Circlip |
6 - | Circlip |
7 - | 3rd speed selector gear |
q | Installation position; the collar is orientated towards the 3rd gear → Fig. |
8 - | Circlip |
9 - | 2nd gear wheel |
10 - | Needle roller bearing |
q | For 2nd gear |
11 - | Inner ring of 2ndª gear |
q | Check for wear → Fig. |
q | Installation position → Fig. |
12 - | Outer ring of 2ndª gear |
q | Fit to the inner ring → Item |
q | Replace this if there are grooves or treads caused by wear |
q | Installation position → Fig. |
13 - | Synchroniser ring for 2nd gear |
q | Check for wear → Fig. |
q | Installation position → Fig. |
14 - | Mobile element with synchromesh body of 1 and 2 gear |
q | After fitting the securing ring → Item release the bearing allotment upwards → Fig. |
q | Dismantling → Fig. |
q | Assembling the mobile element/synchroniser body → Fig.and → Fig. |
q | Installation position → Fig. |
q | Insertion → Fig. |
15 - | Circlip |
q | Releasing → Fig. |
q | Insertion → Fig. |
16 - | 1st gear synchro-ring |
q | Check for wear → Fig. |
q | Fit so that the grooves insert in the locking elements of the mobile sleeve → Item |
17 - | Outer ring for 1st gear |
q | Replace this if there are grooves or treads caused by wear |
q | Fit on the synchroniser ring → Item fitting position → Fig. |
18 - | Inner ring for 1st gear |
q | Check for wear → Fig. |
q | Check that the tabs show no signs of wear |
q | Installation position → Fig. |
19 - | Needle roller bearing |
q | Of 1 gear |
20 - | 3rd speed selector gear |
q | Installation position → Fig. |
21 - | Allotment with grooved ball bearings |
q | Always replace the bearings with the allotment |
q | Clean the allotment threaded holes (eg. with a 6 mm drill bit) |
q | Releasing → Fig. |
q | Insertion → Fig. |
22 - | Gearbox |
23 - | 5th speed selector gear |
q | Installation position: the collar should be orientated towards the gearbox casing cover |
24 - | Circlip |
q | Always replace. |
q | Determine thickness |
25 - | Spring |
q | Installation position → Fig. |
26 - | Mobile element |
27 - | Synchromesh hub |
28 - | Locking element |
q | Quantity: 3 |