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< Selector forks - exploded view
Leon Mk1
02T 5-speed manual gearbox
Gearbox mechanics,operation, construction,diff.
Dismantling and assembling selector forks
Gear change prongs: Repair
Gear change prongs: Repair
Gear change prongs: Repair
Consult the equivalence table for tools and equipment according to applicability among Seat / VW / Audi / Skoda
→ Chapter
.
Special tools and workshop equipment required
t
Lever -T20043-, see equivalent
→ Anchor
t
Kit (case) -U-40300-
Remove the ball bearing
Note
When removing and fitting the bearings, take special care not to bend the forks.
Insert the ball bearings to the limit
Note
When removing and fitting the bearings, take special care not to bend the forks.
Removing lock washer
–
Clamp selector fork in vice with protective jaw covers
-B-
.
–
Separate the washer
-A-
by levering in
-direction of arrow-
.
Installing lock washer
–
Press lock washer into groove of selector segment using socket and spinner handle.
A - Socket, 10 mm A/F
B - Protection jaws
Identification of the selector pins and selector fork for 5th gear with selector pins
Dimension
-a-
1 -
1st and 2nd gear selector pins = 10.2 mm
2 -
3rd and 4th gear selector pins = 78.6 mm
3 -
5th gear selector fork with selector pins = 79.5 mm
Separate selector pins for 3rd and 4th gear
-A-
.
After installation selector segments must still rotate freely.
Identification of separate selector pins for 3rd and 4th gear
1 -
Short selector pins for 3rd and 4th gear = 10.2 mm
2 -
Long selector pins for 3rd and 4th gear = 10.2 mm
1st and 2nd gear selector fork with selector pins
Dimension
-a-
= 75 mm
02T 5-speed manual gearbox
Gearbox mechanics,operation, construction,diff.
Dismantling and assembling selector forks
Gear change prongs: Repair
Gearbox,mechanics,gears,shafts,internal operation >
< Selector forks - exploded view