Leon Mk1
| Gearbox casing: repairing |
| 1 - | Gearbox |
| q | If replaced: Adjust input shaft → Chapter, adjust output shaft and differential (final drive gear set) → Chapter |
| 2 - | Seal for selector shaft |
| q | Renewing (with gearbox removed) → Chapter |
| q | replace with gearbox installed → Chapter |
| q | Always replace. |
| q | Remove → Fig. |
| q | Driving in → Fig. |
| q | Always use assembly sleeve to fit oil seal (if selector shaft remains installed in gearbox) → Chapter |
| 3 - | Tapered roller bearing outer race (right-side) |
| q | For differential |
| q | In case of replacement: Adjusting differential (crown wheel) → Chapter |
| q | removing and fitting → Item |
| 4 - | Shim „S2“ |
| q | Note thickness |
| q | Adjustment overview → Chapter |
| 5 - | Thrust piece |
| q | Secures magnet → Item |
| q | Drive in (for example, with press tool - VW 408 A- when renewing gearbox |
| 6 - | Magnet |
| q | Clean |
| 7 - | Knuckle pin -25 Nm |
| q | Lubricate with grease. Allocation: → Spare parts catalogue, ETKA |
| 8 - | Oil drain plug - 45 Nm |
| 9 - | Seal |
| q | For flange shaft, right |
| q | Removing → Fig. |
| q | Installing → Fig. |
| 10 - | Locking bush |
| q | For selector rod for 1st and 2nd gear |
| q | Press and drive in → Fig. |
| 11 - | Locking bush |
| q | For reverse gear selector rod |
| q | Press and drive in → Fig. |
| 12 - | Ball sleeve |
| q | For selector rod for 1st and 2nd gear |
| q | Remove → Fig. |
| q | Drive in until flush using guide pin -10 - 15- |
| 13 - | Ball sleeve |
| q | For selector rod for 3rd and 4th gear |
| q | Remove → Fig. |
| q | Drive in until flush using guide pin -10 - 15- |
| 14 - | Shim „S3“ |
| q | Note thickness |
| q | Adjustment overview → Chapter |
| 15 - | Outer track, roller bearing |
| q | For output shaft |
| q | removing and fitting → Item |
| 16 - | Bolt, 24 Nm |
| q | Secures needle bearing → Item for input shaft |
| 17 - | Needle bearing |
| q | For input shaft |
| q | Driving out → Fig. |
| q | Driving in → Fig. |
| 18 - | Oil collector |
| q | With magnet |
| q | Installation position in gearbox housing → Fig. |
| 19 - | Ball sleeve |
| q | For selector shaft |
| q | Remove → Fig. |
| q | Driving in → Fig. |
| 20 - | Cover cap |
| q | For gearbox breather |
| 21 - | Purge tube |
| q | Drive in onto stop |
| q | Clip in cap for gearbox breather |
