Leon Mk1: Power unit
Also for this vehicle: Leon Mk2.
Transmission
Steering & suspension
Body & interior
General
Engine
Heating & A/C
Diagnostics
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
4-cyl. injection engine (1.6 l engine)73 pages
Technical data4 pages
Engine assy,cylinder block,crankcase8 pages
Enginecrankshaft group, pistons13 pages
- Removing and installing crankshaft
- Dismantling and assembling pistons and conrods
- Dismantling and assembling engine
Engine block, crankshaft and engine flywheel: disassembly and assembly5 pages
- Removing and installing sealing flange and pressure plate/drive plate
Piston and connecting rod: disassembly and assembly2 pages
Motor: disassembly and assembly2 pages
- Toothed belt: removing and installing, tighten
- Toothed belt: removing and installing, tighten
Engine cylinder head, valve gear6 pages
- Servicing valve gear
Removing and installing cylinder head2 pages
- Removing and installing cylinder head
- Removing and installing cylinder head
- Cylinder head: Removing and installing
Engine lubrication8 pages
Lubrication system components: remove and install7 pages
- Removing and installing parts of the lubrication system
Engine cooling3 pages
- Removing and installing parts of cooling system
Cooling system components: Removing and installing2 pages
- Coolant: drain and fill
- Coolant: drain and fill
Fuel supply, gas operation13 pages
- Removing and installing parts of fuel supply system
Activated carbon tank system3 pages
- Fuel supply system components: Removing and installing
- Electronic control of engine power (electronic accelerator)
Activated charcoal filter system4 pages
Mixture preparation system, electronic inj.,Gas7 pages
Ignition system, glow plug system7 pages
4-Cyl. Injection Engine (4 valve)46 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Removing and installing engine
Enginecrankshaft group, pistons5 pages
Engine cylinder head, valve gear6 pages
Removing and installing cylinder head5 pages
- Servicing valve gear
Engine lubrication › Removing and installing parts of the lubrication system2 pages
- Removing and installing oil sump
- Removing and installing oil sump
Engine cooling › Removing and installing parts of cooling system16 pages
Fuel supply, gas operation6 pages
- Servicing parts of the activated charcoal filter canister system
Removing and installing parts of the fuel supply system2 pages
- Checking fuel pump
- Checking fuel pump
- Checking fuel pump
Mixture preparation system, electronic inj.,Gas7 pages
- Exhaust system › Removing and installing parts of exhaust system
- Ignition system, glow plug system › Servicing ignition system
4-cyl. diesel engine22 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Removing and installing engine
Enginecrankshaft group, pistons5 pages
Engine cylinder head, valve gear2 pages
Engine lubrication › Removing and installing parts of the lubrication system2 pages
- Removing and installing sump
- Removing and installing sump
- Engine cooling › Removing and installing parts of cooling system
Fuel supply, gas operation › Removing and installing parts of fuel supply system2 pages
- Removing and installing fuel tank
- Removing and installing fuel tank
Exhaust turbocharger, G-charger2 pages
Fuel preparation system Diesel injection2 pages
Exhaust system2 pages
4-Cyl. injection engine, (1.4 ltr. engine, 2 valve)34 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Removing and installing engine
Enginecrankshaft group, pistons4 pages
Engine cylinder head, valve gear2 pages
Engine lubrication › Removing and installing parts of the lubrication system9 pages
- Engine cooling › Removing and installing parts of cooling system
Fuel supply, gas operation3 pages
Mixture preparation system, electronic inj.,Gas7 pages
- Exhaust system › Removing and installing parts of exhaust system
Ignition system, glow plug system › Servicing ignition system5 pages
4 cyl., injection engine (4V)50 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Engine: Removing and installing
Engine cylinder head, valve gear3 pages
Cylinder head: Removing and installing2 pages
- Cylinder head: Removing and installing
- Cylinder head: Removing and installing
- Valve control: Repairing
- Engine lubrication › Lubrication system components: removing and installing
Engine cooling › Cooling system components: Removing and installing15 pages
Fuel supply, gas operation17 pages
Fuel supply system components: Removing and installing15 pages
- Electronic engine output control (electronic accelerator)
- Activated charcoal filter system
Mixture preparation system, electronic inj.,Gas3 pages
- Exhaust system › Exhaust system components: removing and installing
Ignition system, glow plug system › Ignition system: Repairing5 pages
4 cyl. diesel engine (1,9 ltr.), Mechanics22 pages
- Engine assy,cylinder block,crankcase › Engine: removal and fitting
Enginecrankshaft group, pistons5 pages
- Block, crankshaft oil seal and engine flywheel/traction disk: disassembly and assembly
- Crankshaft: disassembly and assembly
Piston and piston rod: disassembly and assembly2 pages
- Engine: disassembly and assembly
Engine cylinder head, valve gear3 pages
- Cylinder head: disassembly and assembly
Accelerator control: disassembly and assembly2 pages
- Hydraulic pushers: replacement
- Hydraulic pushers: replacement
- Engine lubrication › Lubrication system: disassembly and assembly
- Engine cooling › Cooling system: disassembly and assembly
Fuel supply, gas operation2 pages
Exhaust system6 pages
4-cyl. injection engine, (2- valve), mechanics16 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Engine: Removing and installing
Enginecrankshaft group, pistons3 pages
Engine cylinder head, valve gear2 pages
- Engine lubrication › Lubrication system components: removing and installing
Engine cooling › Cooling system components: Removing and installing2 pages
- Radiator: Removing and installing
- Radiator: Removing and installing
- Radiator: Removing and installing
Fuel supply, gas operation5 pages
- Fuel supply system components: Removing and installing
Servicing parts of the activated charcoal filter system: removing and installing4 pages
- Exhaust system › Exhaust system components: removing and installing
1,9 l SDi engine, mechanics20 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Removing and installing engine
Enginecrankshaft group, pistons8 pages
- Dismantling and assembling engine
- Sealing flanges and engine flywheel: Removing and installing
Dismantling and assembling pistons and conrods3 pages
Engine cylinder head, valve gear3 pages
- Valve gear: repairing
Cylinder head: Removing and installing2 pages
- Cylinder head: Removing and installing
- Cylinder head: Removing and installing
- Engine lubrication › Lubrication system components: removing and installing
Engine cooling › Removing and installing cooling system parts2 pages
- Coolant: draining and filling
- Coolant: draining and filling
Fuel supply, gas operation › Removing and installingf fuel supply system parts2 pages
- Removing and installing fuel tank
- Removing and installing fuel tank
Exhaust system2 pages
4-cyl. injection engine, mechanics (4- valve)14 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Engine removal and installation
Enginecrankshaft group, pistons4 pages
Engine cylinder head, valve gear2 pages
- Engine lubrication › Lubrication system coponents removing and installing
- Engine cooling › Cooling system components removing and installing
Fuel supply, gas operation3 pages
- Exhaust system › Exhaust system components: removal and installation
4 cyl., injection engine, mechanics (1.4 l engine, 2 valves)21 pages
- Engine assy,cylinder block,crankcase › Engine: removing and fitting
Enginecrankshaft group, pistons5 pages
Engine cylinder head, valve gear3 pages
Engine lubrication › Lubrication system components: removing and fitting2 pages
- Oil sump: removing and fitting
- Oil sump: removing and fitting
Engine cooling › BaCooling system components: removing and fitting2 pages
- Radiator: removing and fitting
- Radiator: removing and fitting
- Radiator: removing and fitting
Fuel supply, gas operation4 pages
- Fuel supply system components: removing and fitting
- Activated charcoal filter system
Electronic engine output control (electronic accelerator)2 pages
- Exhaust system › Exhaust system components: Removing and fitting
4-Cyl. Diesel engine, Mechanics65 pages
- Technical data › Technical data
Engine assy,cylinder block,crankcase2 pages
Enginecrankshaft group, pistons23 pages
- Piston and piston rod: removal and refitting
Engine: removing and refitting9 pages
- Dismantling and assembling engine
- Sealing flanges and pressure plate/flywheel/drag disk: removal and refitting
Removing and installing sealing flange and flywheel4 pages
Dismantling and assembling pistons and conrods5 pages
Engine cylinder head, valve gear7 pages
Engine cooling12 pages
Removing and installing parts of cooling system11 pages
- Components of the cooling system: removal and refitting
Fuel supply, gas operation3 pages
- Removing and installing parts of fuel supply system
Components of the fuel supply system: removal and refitting2 pages
- Fuel tank: removal and refitting
- Fuel tank: removal and refitting
Fuel preparation system Diesel injection8 pages
- Servicing diesel direct injection system
- Engine control unit
Checking additional signals4 pages
Exhaust system6 pages
Components of the exhaust system: removal and refitting3 pages
- Removing and installing parts of exhaust system
- Ignition system, glow plug system › Checking glow plug system
Diesel preheating and injection system8 pages
Self diagnosis, V.A.G Inspection Service5 pages
Fuel preparation system Diesel injection2 pages
- Ignition system, glow plug system › Preheating system
1AV Injection and Ignition System24 pages
Self diagnosis, V.A.G Inspection Service10 pages
Mixture preparation system, electronic inj.,Gas13 pages
Injection system: Repairing10 pages
- Additional signals: checking
- Engine control unit
- Checking components
- Ignition system, glow plug system › Ignition system: Repairing
Motronic Injection and Ignition System14 pages
Self diagnosis, V.A.G Inspection Service9 pages
Mixture preparation system, electronic inj.,Gas4 pages
- Ignition system, glow plug system › Ignition system: Repairing
4LV Injection and Ignition System70 pages
Self diagnosis, V.A.G Inspection Service35 pages
- Measured value blocks
- Self-diagnosis - general considerations
Final control diagnosis13 pages
Final control diagnosis: carrying out12 pages
- Test conditions
- Test conditions for vehicles with air conditioning
- Work sequence
- Activate the throttle valve activator V60 :
- Activate activated charcoal filter solenoid valve 1 N80 :
- Activate the exhaust recirculation valve N18 :
- Indicate the engine revs signal:
- Activate the fuel pump relay J17
- Test the electrical connection to the air conditioning system:
- Continuation of the test if the activated charcoal filter solenoid valve 1 does not click:
- Continuation of the test if the exhaust recirculation valve does not click:
- Fault table: from code V.A.G?16596/codes SAE P0
- Readiness code
- Fault memory
- Fault table: from code V.A.G?17510/codes SAE P1
- Analysis measured value block, display groups 0...6 -basic functions-
- Analysis measured value block, display groups 10...29 -ignition-
- General to self-diagnosis
- Analysis measured value block, display groups 30...49 -lambda control-
- Evaluating measured value blocks, display groups 0...6 -Basic functions-
- Analysis measured value block, display group 50...69 -rev control-
- Evaluating measured value block, display groups 10...29 -Ignition-
- Analysis measured value block, display group 70...75 -exhaust recirculation-
- Analysis measurement value blocks, display group 100 -conformity code-
- Evaluating measured value blocks, display groups 30...49,99 -Lambda regulation-
- Analysis measurement value blocks, display groups 120...129 -communication-
- Evaluating measured value block, display groups 50...69 -Governed speed-
- Evaluating measured value block, display groups 70...75 -Exh. gas recirculation-
- Evaluating measured value blocks, display group 100 -readiness code
Mixture preparation system, electronic inj.,Gas33 pages
- Injection system: Repairing
- Function test
- Engine control unit
Jet profile and leakage: testing2 pages
- Checking components
- Component test
- Checking functions
Additional signals checking6 pages
Supplementary signals: testing19 pages
Signals from the brake light and brake pedal switches: testing5 pages
- Injection system repairing
Ignition system, glow plug system2 pages
- Ignition system repairing
Motronic injection and ignition system (1.4 l engine, 2 valves)29 pages
Self diagnosis, V.A.G Inspection Service23 pages
- Measurement value blocks
Self-diagnosis - general considerations10 pages
- Self-diagnosis characteristics
Self-diagnosis technical data4 pages
- Meaning of EPC warning lamp (electronic accelerator warning lamp) located in instrument panel
- Test the exhaust warning lamp
- Fault reader V.A.G?1551 : connecting and selecting the engine control unit
- Vehicle information, measurement and diagnostic system VAS?5051 : connecting and selecting the engine electronics control unit
- Fault memory
- Conformity code
- Fault table: codes P0 SAE
- Fault table: codes P1 SAE
- Analysis measurement value block, display groups 0...9 -basic functions-
- Analysis measurement value blocks, display groups 10...29 -ignition-
- Analysis measurement value blocks, display groups 30...49, 99 -lambda regulation-
- Analysis measurement value blocks, display groups 50...69 -speed control-
- Analysis measurement value block, display group 70...79 -exhaust emissions reduction-
- Analysis measurement value blocks, display group 100 -conformity code-
Mixture preparation system, electronic inj.,Gas5 pages
- Ignition system, glow plug system › Ignition system: repairin
Direct injection and preheating system with distributor pump17 pages
Self diagnosis, V.A.G Inspection Service12 pages
Self-diagnosis - general5 pages
- Measurement value block
- Fault table, fault indexes 00668...65280
- Fault memory: clear
Fuel preparation system Diesel injection4 pages
- Ignition system, glow plug system › Preheating system: check
Manual 4-cyl. injection engine (2 valves), mechanics16 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Assemble and disassemble the engine
Enginecrankshaft group, pistons7 pages
- Engine disassemble and assemble
Piston and connecting rod disassemble and assemble4 pages
Disassemble and assemble the cylinder block, crankshaft, steering wheel motor/drive disc2 pages
- Disassemble and assemble the drive disc
- Disassemble and assemble the drive disc
Engine cylinder head, valve gear2 pages
Engine lubrication › Disassemble and assemble the greasing system components2 pages
- Engine cooling › Disassemble and assemble the coolant system components
- Fuel supply, gas operation › Disassemble and assemble the fuel supply components
- Exhaust system › Disassemble and assemble the exhaust system components
Manual 4-cyl. injection engine (4 valves), mechanics40 pages
- Engine assy,cylinder block,crankcase › Engine: removal and installation
Engine cylinder head, valve gear2 pages
- Engine lubrication › Lubrication system coponents: removal and installation
Engine cooling › Removing and installing cooling system parts2 pages
- Coolant: draining and filling cooling system
- Coolant: draining and filling cooling system
Fuel supply, gas operation5 pages
Mixture preparation system, electronic inj.,Gas19 pages
- Checking components
Injection system: Repairing14 pages
- Checking functions
- Engine control unit
Ignition system, glow plug system › Ignition system: Repairing2 pages
- Check Hall sender
- Check Hall sender
4 cyl. injection motor (push rods), mechanics28 pages
- Technical data › Technical data
Engine assy,cylinder block,crankcase › Engine: Removing and installing7 pages
Enginecrankshaft group, pistons5 pages
Engine: disassembly and assembly2 pages
- Poly-V belt: Removing and installing
- Poly-V belt: Removing and installing
- Engine block, crankshaft, and flywheel: removing and installing
- Crankshaft retainer -pulley side-: renew
- Piston, connecting rod, and casing: removing and installing
- Engine cylinder head, valve gear › Cylinder head: Removing and installing
- Engine lubrication › Lubrication system components: removing and installing
Engine cooling › Cooling system components: Removing and installing2 pages
- Radiator: removing and install - ing
- Radiator: removing and install - ing
- Radiator: removing and install - ing
Fuel supply, gas operation2 pages
Mixture preparation system, electronic inj.,Gas7 pages
- Exhaust system › Exhaust system components: removing and installing
- Ignition system, glow plug system › Ignition system: repair
4-Cyl. Injection Engine (2 valves, roller rocket finger), Mechanics37 pages
Engine assy,cylinder block,crankcase › Removing and installing en- gine7 pages
Enginecrankshaft group, pistons6 pages
Engine cylinder head, valve gear2 pages
- Engine lubrication › Removing and installing parts of the lubrica- tion system
- Engine cooling › Removing and installing parts of cooling system
Fuel supply, gas operation3 pages
Mixture preparation system, electronic inj.,Gas11 pages
Exhaust system2 pages
- Ignition system, glow plug system › Servicing ignition system
3-cyl. diesel engine, mechanics69 pages
- Technical data › Technical data
Engine assy,cylinder block,crankcase › Engine: Removing and installing10 pages
Enginecrankshaft group, pistons6 pages
- Stabiliser bar and axle support: removing and installing
Sealing flanges and engine flywheel: removing and in-stalling2 pages
- Crankshaft seal - pulley side: replacing
- Crankshaft seal - pulley side: replacing
- Crankshaft: Removing and installing
- Piston and connecting rod: disassembly and assembly
- Engine: disassembly and assembly
Engine cylinder head, valve gear22 pages
Cylinderhead: removing and installing2 pages
- Toothed belt: removing, installing and tensioning
- Toothed belt: removing, installing and tensioning
Valve control: Repairing20 pages
- Engine lubrication › Lubrication system components: removing and installing
Engine cooling › Cooling system components: Removing and installing2 pages
- Coolant: draining and filling
- Coolant: draining and filling
- Fuel supply, gas operation › Fuel supply system components: Removing and installing
Exhaust turbocharger, G-charger2 pages
Fuel preparation system Diesel injection21 pages
Direct diesel injection system: repairing16 pages
- Safety measures
- Cleaning rules
- Location of components
- Intake manifold flap: repairing
- Injector-pump unit: repairing
Pump-injector set: removing and installing6 pages
- Supplementary signals: testing
Components and functions: testing2 pages
- Exhaust system › Exhaust system components: removing and installing
Ignition system, glow plug system › Pre-heating system: testing2 pages
- Glowplugs: testing
- Glowplugs: testing
4 cyl. diesel engine with distributor pump27 pages
- Technical data › Technical data
Engine assy,cylinder block,crankcase › Engine: Removing and installing2 pages
Enginecrankshaft group, pistons7 pages
- Piston and conrod: Dismantling and assembling
Engine: Dismantling and assembling2 pages
- Checking semi-automatic toothed belt tensioning roller: checking
- Checking semi-automatic toothed belt tensioning roller: checking
Sealing flanges and engine flywheel/: removing and installing2 pages
- Sealing flange, pulley side: removing and installing
- Sealing flange, pulley side: removing and installing
Engine cylinder head, valve gear3 pages
- Engine lubrication › Lubrication system components: removing and installing
- Engine cooling › Cooling system components: Removing and installing
- Fuel supply, gas operation › Fuel supply system components: Removing and installing
Fuel preparation system Diesel injection5 pages
Exhaust system4 pages
Exhaust system components: removing and installing2 pages
- Exhaust system: dismantling and assembling
- Exhaust system: dismantling and assembling
- Exhaust system: dismantling and assembling
- Exhaust system: dismantling and assembling
Ignition system, glow plug system › Preheating system: checking2 pages
- Pre-heating elements: checking
- Pre-heating elements: checking
4-Cyl. injection engine (1,0 ltr.-engine, 2-valve)26 pages
- Engine assy,cylinder block,crankcase › Removing and installing engine
Enginecrankshaft group, pistons5 pages
Removing and installing cylinder block, sealing flange and flywheel2 pages
- Renewing crankshaft sealing flange - flywheel end
- Renewing crankshaft sealing flange - flywheel end
- Dismantling and assembling engine
Engine cylinder head, valve gear2 pages
- Engine lubrication › Removing and installing parts of the lubrication system
- Engine cooling › Removing and installing parts of cooling system
Fuel supply, gas operation3 pages
Mixture preparation system, electronic inj.,Gas3 pages
Exhaust system6 pages
Removing and installing parts of exhaust system4 pages
Exhaust gas recirculation system2 pages
- Ignition system, glow plug system › Servicing ignition system
SDI diesel injection and preheating system8 pages
Self diagnosis, V.A.G Inspection Service4 pages
Fuel preparation system Diesel injection3 pages
- Ignition system, glow plug system › Checking preheating system
4-Cyl. Injection Engine (1.8l Engine)23 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Removing and installing engine
Engine cylinder head, valve gear2 pages
- Engine lubrication › Removing and installing parts of the lubrication system
- Engine cooling › Removing and installing parts of cooling system
Fuel supply, gas operation4 pages
- Electronic power control (EPC) (electronic accelerator)
- Activated charcoal filter system
Removing and installing parts of fuel supply system2 pages
- Removing and installing fuel delivery unit
- Removing and installing fuel delivery unit
Exhaust turbocharger, G-charger2 pages
Mixture preparation system, electronic inj.,Gas3 pages
Exhaust system3 pages
- Ignition system, glow plug system › Servicing ignition system
4-cyl. injection engine. (1.6ltrs., 2 valves)35 pages
- Engine assy,cylinder block,crankcase › Engine
Enginecrankshaft group, pistons7 pages
- Piston and conrod
- Engine
Block, sealing flanges and engine flywheel2 pages
- Renewing crankshaft sealing flange, flywheel end
- Renewing crankshaft sealing flange, flywheel end
Engine cylinder head, valve gear3 pages
- Engine lubrication › Lubrication system
- Engine cooling › Cooling system
Fuel supply, gas operation6 pages
- Fuel supply system
- Electronic power control (EPC)
Activated charcoal filter system4 pages
Mixture preparation system, electronic inj.,Gas11 pages
- Exhaust system › Exhaust system
- Ignition system, glow plug system › Ignition system
4 cylinder injektion engine. (2.0l, 2 valve)27 pages
- Engine assy,cylinder block,crankcase › Engine
Enginecrankshaft group, pistons5 pages
Engine cylinder head, valve gear2 pages
- Engine lubrication › Lubrication system
- Engine cooling › Cooling system
Fuel supply, gas operation4 pages
- Electronic engine power regulator (electronic acceleration)
- Active carbon filter system
Fuel supply system2 pages
- Fuel level gauge sender: removing and fitting
- Fuel level gauge sender: removing and fitting
Mixture preparation system, electronic inj.,Gas6 pages
- Components and functions
- Engine control unit
Injection system2 pages
- Upper part of the inlet manifold: removing and fitting
- Upper part of the inlet manifold: removing and fitting
Exhaust system2 pages
Monomotronic injection and ignition system13 pages
Self diagnosis, V.A.G Inspection Service6 pages
- Fault reader: consulting and erasing the fault memory
- Actuator diagnostic
- Fault reference table
- Self-diagnosis - general aspects
Reading the measurement block values and basic adjustment2 pages
Mixture preparation system, electronic inj.,Gas6 pages
- Ignition system, glow plug system › Ignition system
4 cylinder injection engine (1.4 Litre, 2 valves), mechanical17 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Engine: removing and fitting
Enginecrankshaft group, pistons5 pages
Engine cylinder head, valve gear2 pages
Engine lubrication › Lubrication system components: removing and fitting3 pages
Engine cooling › Cooling system components: removing and fitting2 pages
- Cooling liquid: emptying and filling
- Cooling liquid: emptying and filling
Fuel supply, gas operation2 pages
- Exhaust system › Exhaust system
4-cyl. injection engine, (5-valve)41 pages
- Engine assy,cylinder block,crankcase › Engine: removing and fitting
Enginecrankshaft group, pistons10 pages
- Piston and piston rod: Dismantling and assembling
- Crankshaft: removing and fitting.
Notched belt: removing and installing, tensioning5 pages
- Crankshaft oil seal and engine flywheel/traction disk: removing and fitting.
Engine: removing and fitting.2 pages
- Belt pulley/vibration damper: removing and fitting
- Belt pulley/vibration damper: removing and fitting
Engine cylinder head, valve gear5 pages
Variable valve timing: checking2 pages
- Valve -1- for variable distribution N205 : checking
- Valve -1- for variable distribution N205 : checking
- Cylinder head: removing and fitting.
Valve mechanism: repairs2 pages
- Camshafts: removing and fitting.
- Camshafts: removing and fitting.
- Engine lubrication › Lubrication system: removing and fitting.
- Engine cooling › Cooling system: removing and fitting.
Exhaust turbocharger, G-charger2 pages
Mixture preparation system, electronic inj.,Gas4 pages
Ignition system, glow plug system › Ignition system: repairs2 pages
- Motronic current supply relay J271 : checking
- Motronic current supply relay J271 : checking
4-cylinder diesel engine with pump injector unit, mechanics24 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Engine: Installing and removing:
Engine cylinder head, valve gear2 pages
- Engine lubrication › Lubricating system components: Installing and removing:
- Engine cooling › Components of the cooling system: Installing and removing:
- Fuel supply, gas operation › Fuel supply components: Installing and removing:
- Exhaust turbocharger, G-charger › Supercharger air system with exhaust gas turbocharger: checking.
Fuel preparation system Diesel injection7 pages
Direct diesel injection system: repairs2 pages
- Intake manifold flap: Assembly overview
- Intake manifold flap: Assembly overview
- Intake manifold flap: Assembly overview
- Intake manifold flap: Assembly overview
- Intake manifold flap: Assembly overview
Exhaust system3 pages
Exhaust gas recirculation system2 pages
- Exhaust-gas recirculation system components: Assembly overview
- Exhaust-gas recirculation system components: Assembly overview
- Exhaust-gas recirculation system components: Assembly overview
- Exhaust-gas recirculation system components: Assembly overview
- Exhaust-gas recirculation system components: Assembly overview
- Exhaust system components: Installing and removing:
Ignition system, glow plug system2 pages
4 Cylinder (1.4 l., 4 valve) injection engine48 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Engine: Removing and installing
Enginecrankshaft group, pistons28 pages
- Engine: Dismantling and assembling
Cylinder block, sealing flange and engine flywheel: removing and installing25 pages
- Aluminium cylinder block - Components overview
- Crankshaft oil seal, pulley side: replacing
- Flywheel: Removing and installing
- Drive plate: Removing and installing
- Distinctive characteristics of the sealing flanges and the installation equipment T10017 y T10134
Crankshaft sealing flange, on the flywheel side: replacement (vehicles with manual gearbox)9 pages
- To remove the sealing flange with the sender wheel from the crankshaft
- To fit the sealing flange with the sender wheel to the crankshaft
- A - Fit the seal along with the sender wheel on the assembly device T10134
- B - Fit the assembly device T10134 with the sealing flange on the crankshaft flange
- C - tightening the assembly device T10134 onto crankshaft flange
- D-Press the sender wheel with the assembly device T10134 onto the crankshaft flange
- E - Check the fitting position of the sender wheel on the crankshaft.
- F -To re-adjust the sender wheel
Sealing flange for crankshaft, flywheel side: replacement (vehicles with automatic gearbox)9 pages
- Removing the sealing flange with the sender wheel from the crankshaft
- Insert pressing the sealing flange with the sender wheel onto the crankshaft
- A - Fitting the sealing flange with sender wheel on the centre guide T10017
- B - Fit the centre guide T10017 with the sealing flange on the crankshaft flange:
- C - Bolt the centre guide T10017 to the crankshaft flange
- D - Press the sender wheel with the centre guide T10017 onto the crankshaft flange:
- E - Check the fitting position of the sender wheel on the crankshaft.
- F - Rectifying the position of the sender wheel
- Crankshaft dimensions
Engine cylinder head, valve gear2 pages
- Engine lubrication › Cooling system components: Removing and installing
- Engine cooling › Parts of cooling system: Removing and installing
Fuel supply, gas operation3 pages
Mixture preparation system, electronic inj.,Gas4 pages
Exhaust system2 pages
Ignition system, glow plug system › Ignition system: repairs5 pages
3-cylinder diesel engine with pump injector unit, mechanics65 pages
Engine assy,cylinder block,crankcase2 pages
Engine cylinder head, valve gear15 pages
- Engine lubrication › Removing and installing parts of lubrication system
Engine cooling14 pages
Components of the cooling system: Removing and installing13 pages
- Bodywork side cooling system components
- Parts of cooling system, engine side
Diagram of coolant hose connections4 pages
- Coolant: draining and filling
Radiator: Removing and installing2 pages
- Coolant pump: Removing and installing
- Coolant thermostat: Removing and installing
- Cooling system: checking for leaks
- Removing and installing parts of cooling system
Fuel supply, gas operation2 pages
Exhaust turbocharger, G-charger5 pages
- Checking charge air system
- Supercharger air system with turbocharger: repairs
- Checking the supercharger system for leaks
Supercharge system with turbocharger: repairing2 pages
- Removing and installing supercharging air refrigeration components
- Removing and installing supercharging air refrigeration components
- Removing and installing supercharging air refrigeration components
Fuel preparation system Diesel injection12 pages
Servicing diesel direct injection system11 pages
- Safety precautions
- Rules for cleanliness
- Assembly overview - air filter
- Removing and installing air filter housing
- Intake manifold flap: Assembly overview
- Intake manifold: removing and installing
- Exhaust gas pressure sensor 1G450: Removing and installing
- Injector pump: repairs
- O-rings for the injection pump: removing and fitting
- Injector pump: removing and fitting
- Engine control unit
Ignition system, glow plug system2 pages
4-cylinder injection engine (5-valve), mechanical system35 pages
- Engine assy,cylinder block,crankcase › Removing and installing engine
Enginecrankshaft group, pistons6 pages
Engine cylinder head, valve gear10 pages
- Engine lubrication › Removing and installing parts of lubrication system
- Engine cooling › Removing and installing parts of cooling system
Fuel supply, gas operation6 pages
Exhaust turbocharger, G-charger2 pages
Exhaust system5 pages
- Exhaust gas recirculation system: engine code AWC
Removing and installing parts of exhaust system3 pages
- Secondary air system
4-cylinder diesel engine (2.0 l engine, 2 valve)52 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Removing and installing engine
Enginecrankshaft group, pistons14 pages
Dismantling and assembling engine5 pages
- Crankshaft
- Sealing flange and flywheel
Pistons and conrods7 pages
Engine cylinder head, valve gear11 pages
Engine lubrication14 pages
- Engine oil
Parts of lubrication system8 pages
Oil filter bracket, oil pressure, oil cooler and oil supply line5 pages
- Engine cooling › Removing and installing parts of cooling system
Fuel supply, gas operation2 pages
- Exhaust turbocharger, G-charger › Charge air system with turbocharger
Fuel preparation system Diesel injection3 pages
Exhaust system3 pages
- Ignition system, glow plug system › Checking glow plug system
4-cylinder diesel engine (1.9 l engine)39 pages
- Engine assy,cylinder block,crankcase › Removing and installing engine
Enginecrankshaft group, pistons11 pages
Engine cylinder head, valve gear2 pages
Engine lubrication8 pages
Parts of lubrication system5 pages
- Engine oil
Oil filter bracket, oil pressure, oil cooler and oil supply line2 pages
- Checking oil pressure and oil pressure switch
- Checking oil pressure and oil pressure switch
- Engine cooling › Removing and installing parts of cooling system
- Fuel supply, gas operation › Removing and installing parts of fuel supply system
- Exhaust turbocharger, G-charger › Charge air system with turbocharger
Fuel preparation system Diesel injection5 pages
Exhaust system5 pages
- Ignition system, glow plug system › Checking glow plug system
4-Cylinder injection engine (1.4 l engine)34 pages
- Engine assy,cylinder block,crankcase › Removing and installing the engine
Enginecrankshaft group, pistons11 pages
Engine: assembly and dismantling7 pages
- Engine block, flanges
Engine cylinder head, valve gear3 pages
- Engine lubrication › Cooling system components
- Engine cooling › Parts of cooling system
Fuel supply, gas operation4 pages
- Electronic regulation of engine output, electronic accelerator
- Activated charcoal filter system:
Fuel supply system components2 pages
- Removing and installing fuel filter
- Removing and installing fuel filter
Mixture preparation system, electronic inj.,Gas6 pages
Exhaust system2 pages
Ignition system, glow plug system2 pages
4-cylinder fuel injection, chain transmission30 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Engine: removal and installation
Enginecrankshaft group, pistons3 pages
Engine cylinder head, valve gear2 pages
Engine lubrication › Cooling system components6 pages
- Engine cooling › Parts of cooling system
Fuel supply, gas operation4 pages
Mixture preparation system, electronic inj.,Gas5 pages
- Exhaust system › Components of exhaust system
Ignition system, glow plug system6 pages
4-cylinder injection engine (5-valve), mechanics44 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Removing and installing engine
Enginecrankshaft group, pistons6 pages
Engine cylinder head, valve gear2 pages
- Engine lubrication › Removing and installing parts of lubrication system
- Engine cooling › Removing and installing parts of cooling system
Fuel supply, gas operation7 pages
Exhaust turbocharger, G-charger13 pages
Checking charge air system12 pages
Checking charge air system: engine code AJH5 pages
Checking charge pressure system: engine code AWC6 pages
- Charge air system with turbocharger
Exhaust system12 pages
Secondary air system8 pages
Secondary air system: engine code AJH3 pages
Secondary air system: engine code AWC4 pages
- Removing and installing parts of exhaust system
Exhaust gas recirculation system: engine code AWC3 pages
4-cylinder injection engine (2.0 l., 2-valve)34 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Engine: removing and fitting
Enginecrankshaft group, pistons3 pages
Engine cylinder head, valve gear10 pages
- Engine lubrication › Lubrication system
Engine cooling › Cooling system9 pages
Fuel supply, gas operation3 pages
Mixture preparation system, electronic inj.,Gas3 pages
- Exhaust system › Exhaust system
Ignition system, glow plug system2 pages
4 cylinder injection engine (1.6l 4V, Chain control)19 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Engine: removing and fitting
Enginecrankshaft group, pistons3 pages
Engine cylinder head, valve gear2 pages
- Engine lubrication › Cooling system components
- Engine cooling › Parts of cooling system
Fuel supply, gas operation4 pages
Mixture preparation system, electronic inj.,Gas3 pages
- Exhaust system › Components of exhaust system
Ignition system, glow plug system2 pages
3 cylinder Fuel-injection engine (1.2 l)44 pages
- Technical data › Technical data
Engine assy,cylinder block,crankcase2 pages
Enginecrankshaft group, pistons9 pages
Engine cylinder head, valve gear3 pages
Engine lubrication9 pages
Engine cooling2 pages
Mixture preparation system, electronic inj.,Gas8 pages
Exhaust system2 pages
Ignition system, glow plug system3 pages
4-cylinder engine (2.0l 4V, TDI Common Rail)92 pages
Technical data5 pages
Engine assy,cylinder block,crankcase3 pages
Enginecrankshaft group, pistons14 pages
Engine cylinder head, valve gear13 pages
Fuel supply, gas operation17 pages
- Fuel filter:
- Fuel tank
- Servicing accelerator mechanism
- Safety precautions when working on fuel supply system
- Accelerator mechanism
- Measures after filling with the wrong fuel
- Fuel filter: repairing
- Fuel cooler
- Fuel supply, vehicles with four-wheel drive
- Supplementary fuel pump: repairs
- General repair instructions
- Fuel supply unit and fuel level sender
- Fuel supply, vehicles with front wheel drive
- Bleeding fuel system
- Checking fuel system for leaks
Exhaust turbocharger, G-charger6 pages
Fuel preparation system Diesel injection17 pages
- Air supply system
- High-pressure pump
Intake manifold3 pages
- Diesel direct injection system
Lambda probe and pressure differential sender4 pages
- Direct diesel injection system
- Injectors and sensors
Ignition system, glow plug system3 pages
4-cylinder engine (2.0l 4V turbo engine, with direct diesel injection)36 pages
Engine assy,cylinder block,crankcase › Removing and positioning the engine5 pages
Engine cylinder head, valve gear2 pages
- Engine lubrication › Parts of lubrication system
- Engine cooling › Parts of cooling system
Fuel supply, gas operation15 pages
- Fuel filter:
Fuel tank11 pages
- Fuel tank with accessory parts: Assembly overview
- Fuel tank: draining
- Fuel tank with accessory parts: Removing and installing
- Fuel supply unit and fuel level indicator sender: Assembly overview
- Checking fuel pump
- Fuel pump control unitJ538: check
- Checking fuel pump delivery
- Removing and installing fuel delivery unit
- Fuel gauge sendersG: check
- Fuel gauge sendersG: Removing and installing
- Active charcoal tank system
- Electronic regulation of engine output, electronic accelerator
- Safety precautions
- Exhaust turbocharger, G-charger › Charge air system with turbocharger
- Mixture preparation system, electronic inj.,Gas › Injection system
- Exhaust system › Components of the exhaust system: Removing and installing
Ignition system, glow plug system2 pages
4 cylinder engine (1.8l 5V Turbo)29 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Removing and positioning the engine
Enginecrankshaft group, pistons10 pages
- Sealing flange and flywheel/drive plate
Crankshaft: disassembly and assembly5 pages
Pistons and conrods: dismantling and assembling3 pages
- Engine: assembly and dismantling
Engine cylinder head, valve gear2 pages
- Engine lubrication › Removing and installing parts of lubrication system
- Engine cooling › Parts of cooling system
Fuel supply, gas operation7 pages
- Exhaust turbocharger, G-charger › Charge air system with turbocharger
- Mixture preparation system, electronic inj.,Gas › Injection system
Exhaust system2 pages
Ignition system, glow plug system2 pages
4 cylinder TDI engine (1.9l engine, mechanics)49 pages
- Technical data › Technical data
Engine assy,cylinder block,crankcase2 pages
Engine cylinder head, valve gear11 pages
Removing and installing cylinder head10 pages
- Valve control: repairs
- Engine lubrication › Cooling system components: Removing and installing.
- Engine cooling › Components of the cooling system: Removing and installing.
Fuel supply, gas operation8 pages
Exhaust turbocharger, G-charger2 pages
Fuel preparation system Diesel injection9 pages
Engine control unit8 pages
- Wiring and component check with test boxVAG 1598/42
- Event memory of the engine control unit: consulting and erasing
- Functions and components adjusting
- Engine control unit: Removing and installing.
Control unit with anti-theft system: removing and fitting3 pages
- Direct diesel injection system control unit: repairs
Exhaust system8 pages
Exhaust gas system for vehicles with four-wheel drive and particulate filter2 pages
Exhaust gas temperature Adjustment4 pages
- Components of the exhaust system: Removing and installing.
- Exhaust gas recirculation system
Ignition system, glow plug system2 pages
4 cylinder Gasoline direct injection engine, 2.0 liter turbo 4V, mechanics35 pages
- Technical data › Technical data
Engine assy,cylinder block,crankcase3 pages
Enginecrankshaft group, pistons6 pages
Engine cylinder head, valve gear2 pages
- Engine lubrication › Cooling system components
Exhaust turbocharger, G-charger7 pages
Supercharger air system:6 pages
- Turbocharger: Installation Overview; Vehicles with Engine BWA .
- General diagram of exhaust gas turbo-charger, engine code BWA.
- Intercooler: remove and install , engine identification letters BWA
- Turbocharger: Installation Overview; Vehicles with Engine BWA .
- General diagram of exhaust gas turbo-charger, engine code BWJ.
- Intercooler: remove and install , engine identification letters BWA
- Checking the supercharger system for leaks
- Exhaust turbocharger
Mixture preparation system, electronic inj.,Gas4 pages
- Exhaust system › Remove and install components of the exhaust system
Ignition system, glow plug system2 pages
4 cylinder Direct injection engine, turbocharger34 pages
Technical data4 pages
- Engine assy,cylinder block,crankcase › Removing and positioning the engine
Engine cylinder head, valve gear3 pages
Engine lubrication2 pages
Fuel supply, gas operation9 pages
- Fuel supply system components
- Fuel tank
- Activated charcoal filter system:
Repairing electronic power control (EPC)3 pages
Exhaust turbocharger, G-charger2 pages
Mixture preparation system, electronic inj.,Gas2 pages
- Exhaust system › Parts of the exhaust system: Removing and installing
Ignition system, glow plug system2 pages
4-cylinder engine (2-valve), mechanical stage32 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Removing and positioning the engine
Engine cylinder head, valve gear13 pages
- Removing and installing cylinder head
- Intake manifold: removing and installing
Servicing valve gear11 pages
- Valve control: Exploded view of components
- Axial clearance of the camshaft: check
- Camshaft oil seal: replacement
- Removing and installing camshaft
- Replacing valve shaft seals.
- Support elements with hydraulic compensation: verification
- Valve dimensions
- Valve seats: Reworking
- Valve guides: verification
- Checking valves
- Engine lubrication › Removing and installing parts of lubrication system
- Engine cooling › Removing and installing parts of cooling system
Fuel supply, gas operation2 pages
- Mixture preparation system, electronic inj.,Gas › Servicing Simos injection system
Exhaust system6 pages
Ignition system, glow plug system2 pages
4-cylinder TDI diesel engine with pump injector unit, 2.0 litre and 2v, mechanics61 pages
- Technical data › Technical data
Engine assy,cylinder block,crankcase2 pages
Enginecrankshaft group, pistons13 pages
- Engine: Disassembling and assembling
Sealing flanges and flywheel: Removing and installing6 pages
- Crankshaft: Removing and installing
Pistons and conrod: Disassembling and assembling5 pages
Engine cylinder head, valve gear2 pages
- Engine lubrication › Cooling system components: Removing and installing
Engine cooling › Parts of cooling system: Removing and installing11 pages
- Diagram of coolant hose connections
- Coolant: draining and filling
- Coolant pump: Removing and installing
- Coolant thermostat: Removing and installing, testing
- Variator: Check
- Coolant pipe: Removing and installing
- Radiator and radiator fan: Assembly overview
- Radiator: Removing and installing
- Cooling system: checking seal
- Radiator fan V7 and fan 2 of the radiator V177 : Removing and installing
Fuel supply, gas operation9 pages
- Safety precautions when working on the fuel supply system
- Fuel tank, vehicles with front wheel drive
Fuel supply system: repairing2 pages
- Fuel pump: check
- Fuel pump: check
- Fuel pump: check
- Fuel pump: check
- Cleaning rules
- Fuel tank, vehicles with four wheel drive
Accelerator control: repairs3 pages
Accelerator control: Assembly overview2 pages
Exhaust turbocharger, G-charger10 pages
- Supercharger air system: check
Supercharge system with turbocharger: repairs9 pages
- Exhaust turbocharger - Assembly overview
- Exhaust gas temperature sender 1 G235 : Removing and installing
- Exhaust gas turbocharger : Removing and installing
Supercharger air intercooler system components: Removing and installing2 pages
- Charge air cooler: Removing and installing
Supercharger pressure sensor G31 with intake air temperature sensor G42 : Removing and installing2 pages
Fuel preparation system Diesel injection2 pages
Exhaust system8 pages
Exhaust system on vehicles with front-wheel drive4 pages
- Exhaust gas temperature Adjustment
- Exhaust gas recirculation system
- Exhaust system: Rear silencer
- Exhaust system on vehicles with four-wheel drive
Ignition system, glow plug system2 pages
4 cylinder injection engine (1.6 l engine, roller rocker arms)33 pages
Engine assy,cylinder block,crankcase4 pages
Enginecrankshaft group, pistons4 pages
Engine cylinder head, valve gear2 pages
Engine lubrication › Cooling system components2 pages
- Lubrication system - General components overview
- Lubrication system - General components overview
- Lubrication system - General components overview
- Engine cooling › Components of the cooling system: Removing and installing
Fuel supply, gas operation7 pages
Mixture preparation system, electronic inj.,Gas4 pages
Components: check2 pages
- Injection quantity and injector seal of the injection valve: check
- Injection quantity and injector seal of the injection valve: check
- Injection quantity and injector seal of the injection valve: check
- Injection quantity and injector seal of the injection valve: check
- Engine control unit
- Injection system: Repairing
Ignition system, glow plug system2 pages
4 cylinder Diesel engine (1.9l TDI)33 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Removing and positioning the engine
Enginecrankshaft group, pistons18 pages
Engine: assembly and dismantling7 pages
Assembly overview - poly V-belt drive3 pages
- Removing and installing Poly-V belt
- Toothed belt drive - exploded view
- Assembly overview - crankcase
Removing and installing sealing flange and flywheel9 pages
- Sealing flanges and flywheel: Assembly overview
- Removing and installing flywheel
- Crankshaft oil seal- pulley side: replace
- Removing and installing sealing flange - pulley end
Sealing flange, flywheel side: removing and installing3 pages
- Removing and installing engine speed senderG28
- Crankshaft: disassembly and assembly
- Pistons and conrods: dismantling and assembling
Engine cylinder head, valve gear2 pages
- Engine lubrication › Engine oil
- Engine cooling › Removing and installing parts of cooling system
- Fuel supply, gas operation › Fuel supply parts: Removing and installing
- Exhaust turbocharger, G-charger › Supercharger air system with turbocharger: check
Fuel preparation system Diesel injection2 pages
Exhaust system2 pages
Ignition system, glow plug system3 pages
4 cylinder Gasoline direct injection engine, 2.0 litre turbo 4V, mechanics53 pages
Technical data › Technical data2 pages
- General repair instructions
- General repair instructions
- General repair instructions
- General repair instructions
- General repair instructions
- General repair instructions
- Engine assy,cylinder block,crankcase › Removing and positioning the engine
Enginecrankshaft group, pistons4 pages
Engine cylinder head, valve gear7 pages
- Engine lubrication › Cooling system components
- Engine cooling › Parts of cooling system
Fuel supply, gas operation11 pages
- Active charcoal tank system
Electronic regulation of engine output, electronic accelerator4 pages
- Repairs to the fuel supply system
Exhaust turbocharger, G-charger17 pages
Exhaust gas turbocharger (engine code BWA)16 pages
- Assembly of hose connections with couplings
- Rules for cleanliness
- Remove and install the exhaust gas turbocharger (engine code BWA)
- Check the pressure capsule for the exhaust gas turbocharger (engine code BWA)
- Remove and install the pressure capsule for the exhaust gas turbocharger (engine code BWA)
- Adjust the pressure capsule for the exhaust gas turbocharger (engine code BWA)
- Charged air system (engine code BWA)
- Supercharging air cooling: Assembly overview (engine code BWA)
- General diagram of the exhaust gas turbocharger supercharger air system (engine code BWA)
- Remove and install the supercharger air system (engine code BWA)
- Check the supercharger air system for leaks (engine code BWA)
- Exhaust gas turbocharger (engine codes BWJ, CDLD, CDLA)
Mixture preparation system, electronic inj.,Gas6 pages
- Exhaust system › Parts of the exhaust system: Removing and installing
Ignition system, glow plug system2 pages
4 cylinder Injection engine (Autogas)68 pages
Technical data2 pages
Self diagnosis, V.A.G Inspection Service3 pages
Engine assy,cylinder block,crankcase8 pages
Removing and positioning the engine6 pages
Enginecrankshaft group, pistons8 pages
Pistons and conrods: dismantling and assembling2 pages
- Piston and conrod - assembly overview
- Piston and conrod - assembly overview
- Engine: Disassembling and assembling
Sealing flange and flywheel / drive plate: Removing and installing2 pages
- Sealing flange on the pulley side: removing and fitting
- Sealing flange on the pulley side: removing and fitting
- Engine: assembly and dismantling
Engine cylinder head, valve gear13 pages
Cylinder head11 pages
Removing, installing and tensioning toothed belts3 pages
- Timing belt semi-automatic tension roller: verification
- Compression test
- Valve control: repairs
- Servicing valve gear
Engine lubrication10 pages
Parts of lubrication system8 pages
- Engine oil
Lubricating system components - Assembly overview3 pages
- Removing and installing oil sump
- Removing and installing oil pump
- Oil pressure and oil pressure switch: checking
Cooling system components2 pages
- Lubricating system components - Assembly overview
- Lubricating system components - Assembly overview
Mixture preparation system, electronic inj.,Gas6 pages
Exhaust system6 pages
Ignition system, glow plug system3 pages
4 cylinder TDI Engine, 2.0 l, 4 V with injector pump, mechanics79 pages
- Technical data › Technical data
Engine assy,cylinder block,crankcase2 pages
Enginecrankshaft group, pistons19 pages
Engine: Dismantling and assembling9 pages
- Timing belt transmission - general component overview
- Vibration damper: removing and fitting
- Poly-V belt: removing and fitting
- Bracket for auxiliary units: Removing and fitting (versions with small support)
- Bracket for auxiliary units: Removing and fitting (versions with large support)
- Notched belt drive components - assembly overview
- Toothed belt: removing and fitting - vehicles equipped with small engine support foot
- Toothed belt: removing and fitting - vehicles equipped with large engine support foot
- Sealing flanges and flywheel: removing and fitting
Piston and conrod: Dismantling and assembling4 pages
Engine cylinder head, valve gear3 pages
Engine lubrication › Cooling system components: removing and fitting9 pages
- Engine cooling › Components of the cooling system: removing and fitting
Fuel supply, gas operation9 pages
Exhaust turbocharger, G-charger5 pages
Supercharger air system: check4 pages
- Supercharge system with turbocharger: repairs
Fuel preparation system Diesel injection2 pages
Exhaust system26 pages
- Exhaust gas temperature Adjustment
Exhaust system components, vehicles without particulate filter: removing and fitting7 pages
- Exhaust system for vehicles with four wheel drive and particle filter, engine code BMN
- Exhaust system for vehicles with front wheel drive and particle filter, engine code BMN
Exhaust gas recirculation system9 pages
- Exhaust gas recirculation system - vehicles with engine code AZV, BKD
- Exhaust gas recirculation connections scheme - vehicles with engine code AZV, BKD
- Connection schema for the solenoid valve block
- Mechanical exhaust gas recirculation valve: check
- Mechanical exhaust gas recirculation valve: removing and fitting
- Exhaust gas recirculation cooling
- Exhaust-gas recirculation system components: removing and fitting
- Exhaust gas recirculation radiator removing and fitting
Exhaust gas recirculation system - vehicles with engine code BMN7 pages
- Exhaust gas recirculation connection schema
- Exhaust gas recirculation valve N18 with exhaust gas recirculation potentiometer G212 : removing and fitting
- Exhaust gas recirculation radiator - components overview
- Exhaust gas recirculation radiator switching valve: check
- Exhaust gas recirculation radiator: removing and fitting
- Exhaust gas recirculation joint hose: removing and fitting
Ignition system, glow plug system2 pages
4 cylinder Injection engine (1.4 l, 4 Direct injection valve, turbocharger and volumetric compressor)30 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Removing and positioning the engine
Engine cylinder head, valve gear7 pages
Engine lubrication2 pages
- Engine cooling › Parts of cooling system
Exhaust turbocharger, G-charger3 pages
Mixture preparation system, electronic inj.,Gas2 pages
- Exhaust system › Removing and installing parts of exhaust system
Ignition system, glow plug system3 pages
Conversion table by relevance2 pages
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Graphical information on the use and VW units, Seat equivalents
- Servicing ignition system
4 cylinder Fuel-injection engine (1.4l, 4 valves)32 pages
- Technical data › Technical data
Engine assy,cylinder block,crankcase › Engine: Removing and installing7 pages
Enginecrankshaft group, pistons3 pages
Engine cylinder head, valve gear2 pages
- Engine lubrication › Cooling system components
Engine cooling2 pages
Fuel supply, gas operation7 pages
Mixture preparation system, electronic inj.,Gas2 pages
Exhaust system › Components of the exhaust system: Removing and installing5 pages
- Exhaust manifold, front exhaust pipe with catalytic converter and accessories: Components overview
- Silencers with suspension elements - Components overview
- Catalytic converters and accessories - assembly overview
- Silencers with suspension elements - Components overview
- Front and rear silencers: separating
Ignition system, glow plug system2 pages
4-cylinder diesel engine (1.6 l 4V, TDI Common-Rail)55 pages
- Technical data › Technical data
Engine assy,cylinder block,crankcase2 pages
Enginecrankshaft group, pistons10 pages
Engine cylinder head, valve gear2 pages
Engine cooling2 pages
Fuel supply, gas operation9 pages
Exhaust turbocharger, G-charger5 pages
- Charge air system with turbocharger
- Checking charge air system for leaks
Vacuum system3 pages
- Vacuum hose connection diagram
- Vacuum hose connection diagram
- Testing vacuum system
Fuel preparation system Diesel injection14 pages
Filling / bleeding / checking the diesel direct injection system2 pages
- Filling / bleeding, checking high-pressure pump / fuel system
- Filling / bleeding, checking high-pressure pump / fuel system
- Filling / bleeding, checking high-pressure pump / fuel system
- Filling / bleeding, checking high-pressure pump / fuel system
- Overview of fuel preparation, injection
- Air filter - Assembly overview (Ibiza)
- Engine control unit (Ibiza)
- Intake manifold
- Engine control unit (Altea - Altea XL - Leon)
- Air filter
- Diesel direct injection system
- Removing and installing components of the diesel direct injection system
- Removing and installing air mass meterG70
Exhaust system4 pages
- Exhaust gas recirculation system
- Exhaust system (Altea, Altea XL, Leon)
Exhaust system (Ibiza)2 pages
- Particle filter Removing and installing
- Particle filter Removing and installing
Ignition system, glow plug system2 pages
4 cylinder Injection engine (1.2 l direct injection engine, turbocharger)55 pages
- Technical data › Technical data
Engine assy,cylinder block,crankcase2 pages
Enginecrankshaft group, pistons11 pages
- Engine: Disassembling and assembling
- Sealing flange and flywheel / drive plate: Removing and installing
Pistons and conrods: dismantling and assembling5 pages
- Dismantling and assembling engine
- Sealing flange and flywheel / drive plate: removing and fitting
Engine cylinder head, valve gear3 pages
- Engine lubrication › Removing and installing parts of lubrication system
Fuel supply, gas operation9 pages
- Safety precautions
- Fuel system: Servicing (Ibiza)
- Repairing electronic power control (EPC)
- Fuel tank (Ibiza)
- Opening the quick-release coupling
- Active carbon filter system (Altea, Altea XL, Leon)
- Components of the fuel system: removal and installation (Altea, Altea XL, Leon)
- Active carbon filter system (Ibiza)
- Fuel tank (Altea, Altea XL, Leon)
Exhaust turbocharger, G-charger6 pages
Mixture preparation system, electronic inj.,Gas2 pages
Exhaust system12 pages
Parts of the exhaust system: removing and fitting11 pages
- Catalytic converter and attachment parts - Assembly overview (Altea, Altea XL, Leon)
- Silencer with mountings - Assembly overview (Altea, Altea XL, Leon)
- Removing and installing catalytic converter
- Removing and installing the front exhaust pipe (Altea - Altea XL - Leon)
- Catalytic converter and attachment parts - Assembly overview (Ibiza)
- Silencers with suspension elements - Assembly overview (Ibiza)
- Catalytic converter with exhaust pipe, remove and install (Ibiza)
- Separating centre and rear silencers
- Installation position and tightening torque of the clamping sleeve
- Checking exhaust system for leaks
- Components of the exhaust system: Removing and installing
Ignition system, glow plug system6 pages
General notes and safety precautions3 pages
- Repairing ignition system
- Conversion table by relevance
- Ignition system: repairs
3 cylinder Diesel engine (1.2 litre engine, Common Rail)76 pages
Engine assy,cylinder block,crankcase › Removing and positioning the engine7 pages
Enginecrankshaft group, pistons7 pages
Engine cylinder head, valve gear26 pages
Cylinder head15 pages
Cylinder head cover: Removing and installing.3 pages
- Removing and installing injector seal in cylinder head cover
- Cylinder head - exploded view
- Removing and installing Hall senderG40
Removing, installing and tensioning toothed belts3 pages
- Removing and installing exhauster pump
- Checking compression
Valve control11 pages
Engine lubrication8 pages
- Parts of lubrication system
Removing and installing oil supply line and oil return (turbocharger support)3 pages
- Oil filter bracket, oil pressure, engine oil cooler and oil supply line
Fuel supply, gas operation8 pages
- Safety precautions when working on fuel supply system
- Parts of fuel supply system
- Rules for cleanliness
Repairs to the fuel supply system2 pages
- Checking fuel pump (fuel delivery unit)
- Checking fuel pump (fuel delivery unit)
- Checking fuel pump (fuel delivery unit)
- Checking fuel pump (fuel delivery unit)
- Checking fuel pump (fuel delivery unit)
Measures after filling with the wrong fuel3 pages
- Exhaust turbocharger, G-charger › Charge air system with turbocharger
Fuel preparation system Diesel injection8 pages
- Exhaust system › Exhaust system
Ignition system, glow plug system4 pages
4 cylinder engine 1.8 litre, 2.0 litre 4V Turbo with petrol direct injection65 pages
Technical data4 pages
Engine assy,cylinder block,crankcase3 pages
Enginecrankshaft group, pistons13 pages
Engine cylinder head, valve gear11 pages
Cylinder head7 pages
- Cylinder head - Assembly overview, 1.8 litre engine
- Removing and installing the cylinder head, 1.8 litre engine
- Cylinder head: Assembly overview (2.0 litre engine) (with free space for the screwing tool)
- Cylinder head: removal and installation (2.0 litre engine) (with free space for the screwing tool)
- Cylinder head: Assembly overview (2.0 litre engine) (without free space for the screwing tool)
- Cylinder head: removal and installation (2.0 litre engine) (without free space for the screwing tool)
- Timing chain covers
- Checking compression
- Chain drive
- Valve control
Engine lubrication2 pages
Engine cooling2 pages
Fuel supply, gas operation11 pages
Exhaust turbocharger, G-charger2 pages
Mixture preparation system, electronic inj.,Gas5 pages
Exhaust system9 pages
Parts of the exhaust system8 pages
- Exhaust manifold
Ignition system, glow plug system3 pages
4 cylinder Diesel engine (2.0 litre engine, Common Rail, Generation II)135 pages
- Technical data › Technical data
Engine assy,cylinder block,crankcase3 pages
Enginecrankshaft group, pistons29 pages
Dismantling and assembling engine2 pages
- Poly V-belt drive with tensioning element and air conditioner compressor
- Poly V-belt drive with tensioning element and air conditioner compressor
- Poly V-belt drive with tensioning element and air conditioner compressor
Engine: assembly and dismantling12 pages
Poly V-belt drive with tensioning element and air conditioner compressor4 pages
Poly-V belt without air conditioner compressor: Assembly overview2 pages
- Removing and installing vibration damper
- Removing and installing ancillary bracket
- Belt routing: Assembly overview
- Removing and installing engine bracket
- cylinder block: Assembly overview
Removing and installing sealing flange and flywheel8 pages
- Sealing flange on the pulley side: Assembly overview
- Crankshaft oil seal- pulley side: replace
- Removing and installing sealing flange - pulley end
- Sealing flange, gearbox side and dual-mass flywheel: Assembly overview
- Removing and installing dual-mass flywheel
- Sealing flange (gearbox side): replace
- Removing and installing engine speed senderG28
- Sealing flanges and flywheel: Removing and installing
- Pistons and conrods
- Engine: Dismantling and assembling
Engine cylinder head, valve gear18 pages
- Cylinder head
Valve control16 pages
- Valve gear
Engine cooling17 pages
Repairing cooling system14 pages
- Removing and installing cowling together with radiator fanV7 and radiator fan on right of radiatorV35
- Removing and installing radiator
- Removing and installing coolant pump
- Coolant circulation pumpV178: Removing and installing
- Removing and installing 4/2-way valve with thermostat
- Coolant: emptying and filling
- Removing and installing coolant pipe (front)
- Removing and installing upper front coolant pipe
- Removing and installing left coolant pipe
- Removing and installing right coolant pipe
- Removing and installing coolant temperature senderG62
- Removing and installing radiator outlet coolant temperature senderG83
- Check the cooling system for leaks
- Components of the cooling system
- Parts of cooling system
- Cooling system: repairs
Fuel supply, gas operation18 pages
- Safety precautions when working on fuel supply system
- Accelerator control: repairs
- Servicing accelerator mechanism
- Repairing fuel supply
Measures after filling with the wrong fuel7 pages
- Rules for cleanliness
- Fuel supply, vehicles with front wheel drive
- Repair instructions if tank has been filled with incorrect fuel
- Parts of fuel supply system
- Fuel system: repairs
- Fuel supply system: repairing
- Fuel supply, vehicles with four-wheel drive
Exhaust turbocharger, G-charger8 pages
Fuel preparation system Diesel injection25 pages
- Intake manifold
- Engine control unit
- High-pressure pump
Injectors11 pages
- Injectors: Assembly overview
- Carrying out adaptation for injector delivery calibration
- Checking open injectors
- Injectors: Removing and installing
- High-pressure pipes fitting
- Fuel pressure regulator valveN276: Check
- Fuel low pressure line: check
- Fuel pressure regulator valveN276: Removing and installing
- Fuel pressure senderG247: Removing and installing
- Fuel rail: Removing and installing
Lambda probe and pressure differential sender3 pages
Exhaust system9 pages
Ignition system, glow plug system3 pages
4-Cylinder injection engine (1.4 l engine with direct injection engine, turbocharger and displacement compressor)33 pages
- Technical data › Technical data
- Engine assy,cylinder block,crankcase › Removing and positioning the engine
Enginecrankshaft group, pistons4 pages
Engine cylinder head, valve gear2 pages
- Engine lubrication › Removing and installing parts of lubrication system
- Engine cooling › Removing and installing parts of cooling system
Fuel supply, gas operation12 pages
- Active charcoal tank system
- Repairs to the fuel supply system
Repairing electronic power control (EPC)3 pages
Exhaust turbocharger, G-charger5 pages
Mixture preparation system, electronic inj.,Gas4 pages
- Exhaust system › Removing and installing parts of exhaust system
- Ignition system, glow plug system › Servicing ignition system
4 cylinder Petrol direct injection engine, Mechanics37 pages
Engine assy,cylinder block,crankcase3 pages
Enginecrankshaft group, pistons9 pages
Engine cylinder head, valve gear2 pages
- Engine lubrication › Removing and installing parts of lubrication system
- Engine cooling › Removing and installing parts of cooling system
Fuel supply, gas operation11 pages
Electronic regulation of engine output, electronic accelerator4 pages
- Fuel supply parts: removing and fitting
- Fuel supply parts: Removing and installing
Mixture preparation system, electronic inj.,Gas3 pages
Exhaust system2 pages
Ignition system, glow plug system2 pages
4 cylinder Injection engine (2.0l, 4V Direct injection, turbocharger and chain control)42 pages
Technical data3 pages
Engine assy,cylinder block,crankcase7 pages
Enginecrankshaft group, pistons3 pages
Engine cylinder head, valve gear3 pages
Engine lubrication3 pages
Engine cooling3 pages
Fuel supply, gas operation12 pages
Exhaust turbocharger, G-charger2 pages
Mixture preparation system, electronic inj.,Gas4 pages
- Exhaust system › Catalytic converters and silencers
- Ignition system, glow plug system › Servicing ignition system
4 cylinder Injection engine (1.6 l engine, BiFuel)47 pages
- Technical data › Technical data
- Self diagnosis, V.A.G Inspection Service › Interrogate the event memory
- Engine assy,cylinder block,crankcase › Removing and positioning the engine
Enginecrankshaft group, pistons13 pages
Engine cylinder head, valve gear13 pages
Cylinder head12 pages
- Cylinder head - Assembly overview
- Checking distribution timing
- Distribution timing: adjustment
Removing and installing timing chain and chain drive for oil pump3 pages
- Removing and installing cylinder head
- Checking compression
- Valve control
- Engine lubrication › Parts of lubrication system
- Engine cooling › Parts of cooling system
Fuel supply, gas operation4 pages
Mixture preparation system, electronic inj.,Gas10 pages
- Checking components
- Injection system
Engine control unitJ6233 pages
Controller for gas operationJ6595 pages
- Exhaust system › Parts of the exhaust system
- Ignition system, glow plug system › Ignition system
4-cylinder diesel engine (2.0 l 4V, TDI Common-Rail)53 pages
- Technical data › Technical data
Engine assy,cylinder block,crankcase › Removing and positioning the engine6 pages
Enginecrankshaft group, pistons12 pages
- Removing and installing sealing flange and flywheel
Crankshaft: disassembly and assembly5 pages
Dismantling and assembling pistons and conrods5 pages
- Engine: assembly and dismantling
Engine cylinder head, valve gear2 pages
- Engine cooling › Removing and installing parts of cooling system
Exhaust turbocharger, G-charger5 pages
Ignition system, glow plug system2 pages
4 cylinder 2.0 litre 4V Common rail TDI engine (2nd generation)98 pages
Technical data4 pages
Engine assy,cylinder block,crankcase2 pages
Enginecrankshaft group, pistons4 pages
Engine cylinder head, valve gear5 pages
Engine lubrication3 pages
Exhaust turbocharger, G-charger2 pages
Fuel preparation system Diesel injection11 pages
Exhaust system16 pages
Exhaust manifold3 pages
Exhaust gas temperature regulation8 pages
Assembly overview - exhaust gas temperature regulation3 pages
- Removing and installing exhaust gas temperature sender?1G235
- Removing and installing exhaust gas temperature sender?3G495
- Removing and installing the Exhaust gas temperature sender 4G648 in vehicles with manual gearbox
- Removing and installing the Exhaust gas temperature sender 4G648 in vehicles with automatic gearbox
- Exhaust system
Ignition system, glow plug system38 pages
Conversion table by relevance37 pages
Graphic information on tool and equipment equivalents at SEAT31 pages
- attachment toolT20127
- Centring pinT20049
- Thrust pieceU 30042
- Counterhold toolT20018B
- ExtractorT20143
- Counterhold toolT20102
- ExtractorT20058A
- TappetT20039
- Counterhold toolT20176
- Guide sleeveT20081B
- SupportU-30025E
- Extractor kitT20140
- Torque wrench kitSAT 8010
- Engine and gearbox jackSAT 1040
- Oil extraction unitSAT 1100
- attachment toolT20172/1, /2, /3, /4A, /5
- Drip trayT20173
- Pressure pumpSAT 1390
- PliersU-40075
- PliersT20174
- TappetT20061
- TappetT20019
- SupportT20026
- SupportT20020
- Engine supportT20172/3
- Socket wrench XZN M10 longSAT 1006/2 10L
- Digital thermometerSAT 4002
- PliersSAT 1105
- Cooling system testerSAT 1274
- Open-end 17.SAT 8010/17A
Graphic information on VW tools and VW tools and corresponding equivalent at SEAT5 pages
- Pre-heating system
4 cylinder Injected engine (engine 1.8 l and 2.0 l, timing chain)72 pages
Technical data2 pages
Engine assy,cylinder block,crankcase2 pages
Enginecrankshaft group, pistons16 pages
Piston and conrod: Exploded view of components3 pages
Engine cylinder head, valve gear16 pages
- Valve control
- Cylinder head
Chain drive14 pages
- Timing chain cover, Assembly overview
- Removing and installing camshaft control valve?1N205
- Removing and installing timing chain cover (top)
- Remove and install the bottom cover of the timing chain
- Replace the sealing ring of the vibration damper
- Timing chain - Assembly overview
- Removing and fitting the distribution chain
- balance shaft chain - Assembly overview
- Removing and installing the chain of the balance shaft
- Removing and installing the balance shaft, intake side
- Removing and installing the balance shaft, exhaust side
Checking distribution timing2 pages
Engine lubrication16 pages
- Oil filter and oil cooler (engine code BYT, BZB)
Parts of lubrication system9 pages
- Engine oil
- Oil tray and oil pump - Assembly overview
- Coarse oil separator: Removing and installing (engine code BYT)
- Coarse oil separator: Removing and installing (engine codes BZB - CCZB - CDAA)
- Remove and install the lower element of the oil tray
- Oil pump: removing and installing
- Remove and install the upper element of the oil tray
- Valve for oil pressure controlN428: Removal and installation (engine codes CCZB - CDAA)
Oil filter and oil cooler (engine codes CCZB - CDAA)6 pages
Engine cooling3 pages
Exhaust turbocharger, G-charger7 pages
Charge air system6 pages
- Charge air cooling - exploded view
- General diagram of the exhaust gas turbocharger supercharger air system (engine code BYT)
- General diagram of an exhaust gas turbocharger supercharger air system (engine codes BZB - CCZB - CDAA)
- Checking charge air system for leaks
- Removing and installing charge air cooler
- Exhaust gas turbocharger with supercharger air system
Mixture preparation system, electronic inj.,Gas2 pages
- Exhaust system › Parts of the exhaust system: Removing and installing
Ignition system, glow plug system2 pages
4 cylinder Injection engine (1.4 litre direct injection engine, turbocharger and chain control)64 pages
Technical data4 pages
- Engine assy,cylinder block,crankcase › Removing and positioning the engine
Enginecrankshaft group, pistons8 pages
Engine cylinder head, valve gear2 pages
Engine lubrication7 pages
Removing and installing parts of lubrication system5 pages
Fuel supply, gas operation20 pages
- Repairs to the fuel supply system
Fuel tank8 pages
Repairing electronic power control (EPC)3 pages
Exhaust turbocharger, G-charger10 pages
Mixture preparation system, electronic inj.,Gas8 pages
- Exhaust system › Removing and installing parts of exhaust system
- Ignition system, glow plug system › Ignition system
Fuel supply system - Petrol engines13 pages
Technical data3 pages
Fuel supply, gas operation10 pages
- Fuel pump:
- Active charcoal tank system
- Fuel tank
- Accelerator mechanism
Fuel delivery unit, fuel gauge sender4 pages
- Separating push-on couplings
- Fuel filter:
3 cylinder Fuel-injection engine, belt drive (4 valves)51 pages
Technical data4 pages
Engine assy,cylinder block,crankcase5 pages
Enginecrankshaft group, pistons5 pages
- Pistons and conrods
- Crankshaft
Cylinder block, gearbox end2 pages
- Removing and installing sealing flange on gearbox side
- Removing and installing sealing flange on gearbox side
- Removing and installing sealing flange on gearbox side
- Removing and installing sealing flange on gearbox side
- Removing and installing sealing flange on gearbox side
- Removing and installing sealing flange on gearbox side
- Removing and installing sealing flange on gearbox side
- Removing and installing sealing flange on gearbox side
- Cylinder block (pulley end)
Engine cylinder head, valve gear7 pages
Engine lubrication9 pages
Oil filter, oil pressure switch4 pages
Engine cooling4 pages
- Coolant pump, regulation of cooling system
Cooling system, coolant2 pages
- Draining off and filling coolant
- Draining off and filling coolant
- Coolers, radiator, radiator fan
Mixture preparation system, electronic inj.,Gas13 pages
- Air filter
- Engine control unit
- Injectors
- Intake manifold
Senders and sensors3 pages
Removing and installing intake air temperature sender, intake manifold pressure sender2 pages
Lambda probe4 pages
Removing and installing Lambda probe3 pages
Exhaust system3 pages
- Ignition system, glow plug system › Ignition system