SEAT Workshop Service and Repair Manuals

Replace the Teflon seal and support washer on the injection valve Consult the equivalence table for tools and equipment according to applicability among Seat / VW / Audi / Skoda → Chapter. Special tools and workshop equipment required

t  Kit -T10133-, see equivalent → Anchor Operation process Renew teflon seal –  Remove extraction hose → Chapter. –  Remove intake manifold lower section → Chapter. –  Remove the injectors → Chapter. –  Clean the injector thoroughly. –  Using a knife, carefully cut the seal as shown in figure -arrow-. Always avoid contact between the blade and the body of the valve.

–  Remove used seal and clean seal throat in the corresponding area -arrow-. Remove the sediments (cinders) with a brass brush.

–  Insert a new seal -1- into the assembly cone -T10133/5-. Fit the seal with the assembly sleeve -T10133/6- (the knurled part faces towards the seal -1-) carefully as far as possible in the assembly cone -T10133/5-. –  Turn the assembly sleeve -T10133/6-. The knurled section is no longer shown on the seal.

–  Slide a seal -1- up to the end of the assembly cone -T10133/5-. –  Now place the assembly cone -T10133/5- with the seal in front of the injector. Continue sliding the seal with the assembly sleeve -T10133/6- onto the injector.

The seal is no longer on the throat of the casing. –  Remove the assembly sleeve -T10133/6- and the assembly cone -T10133/5-. –  Insert the seal by hand until it enters on the seal throat. –  Insert the spacer sleeve -T10133/11- on the body of the valve. –  Now press the calibration sleeve -T10133/7- onto the seal as far as possible on the spacer sleeve -T10133/11-.

–  Remove the calibration sleeve -T10133/7- again –  Now press the calibration sleeve -T10133/8- onto the seal as far as possible on the spacer sleeve -T10133/11-. –  Remove the calibration sleeve -T10133/8- again

The Teflon seal now has the correct assembly measurement. Replace the support washer –  Remove O-ring -3-. –  Open the support washer -2- using a small pair of pliers and remove.

–  Now remove the spring element -1- on the injector and replace with the plate safety catch -T10133/12-. –  Fit the support washer -1- together with the calibration sleeve -T10133/17- up to the first neck on the injection valve (the notched side faces the injection valve) -arrow-.

–  Insert the new support washer -1- on the assembly cone -T10133/13- and fit on the injector as shown in the figure. –  Now turn the calibration sleeve -T10133/17-. The knurled section is no longer shown on the injection valve.

–  Move the calibration sleeve -1- in -the direction of the arrow- until it stops at the plate safety catch -T10133/12-. –  Remove the calibration sleeve -T10133/17- again The support washer now has the correct assembly measurement.

–  Now mount for the plate safety catch -T10133/12- a new spring element -1- and fit a new O-ring -3- before the support washer-2-.   Note

The Teflon seal must not be oiled -arrow- for the injector assembly. –  Fit the injectors → Chapter. Remaining assembly or installation is carried out in reverse order of removal.