seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Injection system (CDND) > < Turbocharger
Wiring and component check using the test box (105) pinsVAG 1598/42
Wiring and component check using the test box (105) pins -VAG 1598/42-
Check the tool and equipment equivalence table according to the applicability between Seat / VW / Audi / Skoda → Chapter
Special tools and workshop equipment required
t  Adaptor cable -VAG 1598/39-1-, see equivalent → Anchor
t  Adaptor cable -VAG 1598/39-2-, see equivalent → Anchor
   
t  Test box (105) pins -VAG 1598/42-, see equivalent → Anchor
  Note
t  The test box has 105 sockets. The connecting cable can be disconnected from the test box. This means that only the cable (and not the test box) has to be purchased for future engine control units with different types of connectors.
  A24-0622
t  The smaller of the two connectors in the engine control unit has terminals 1 to 60. The larger of the two connectors has terminals 1 to 94.
t  To carry out tests on the 60-pin wiring harness connector, the adapter lead -VAG 1598/39-1- is connected to connector „A“ on the test box. For components connected to 60-pin wiring harness connector → Current flow diagrams, Electrical fault finding and Fitting locations.
t  To carry out tests on the 94-pin wiring harness connector, the adapter lead -VAG 1598/39-2- must be connected to connectors „A“ and „B“ on the test box. For components connected to 94-pin wiring harness connector → Current flow diagrams, Electrical fault finding and Fitting locations.
t  The test box (105) pins -VAG 1598/42- is designed so it can be connected both to the wiring harness for the engine control unit and to the engine control unit itself at the same time.
t  The advantage of this is that the electronic engine control system remains fully functional when the test box is connected (for example, for measuring signals when the engine is running).
t  The relevant test procedure will state whether it is necessary to also connect the engine control unit to the test box.
  WARNING
To prevent damage to the electronic components, select appropriate measuring range before connecting the measuring cables and observe the test requirements.
–  The engine control unit has to be removed before multi-pin connectors can be unplugged from engine control unit → Chapter.
–  Connect the test box (105) pins -VAG 1598/42- to the wiring harness with adapter lead -VAG 1598/39-1- or adapter lead -VAG 1598/39-2-. Connect earth clip of test box to negative terminal of battery. The instructions for performing the individual tests indicate whether or not the engine control unit itself also needs to be connected to the test box.
–  Carry out test as described in appropriate repair procedures.
Installing engine control unit
Installation is carried out in reverse order.
–  After installation, the protective housing must be re-fitted on the control unit.
–  Remove the remains of the threadlocker from the breakaway bolt holes. The threads can be cleaned with a thread tap.
–  Always use new head bolts.
–  Interrogate event memory and erase, if necessary. If you have erased event memory, you must then generate readiness code in engine control unit in „Guided Functions“ mode, see → Vehicle diagnostic, testing and information system VAS 5051.
  Note
After completion of the Guided Fault Finding routine, the tester will attempt to erase the event memories of all control units. If this is not successful, the remaining faults registered in the memories must be rectified until all fault entries can be erased.
  A24-0622

Injection system (CDND) > < Turbocharger