seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Injection system components: > < Engine control unit
Overview of fitting locations
Overview of fitting locations
Components A to I are not shown in the overview.
   
1 - Lambda probe -G39- and Lambda probe heater -Z19-
q   Fitting location → Fig.
q   Removing and installing → Chapter
2 - Lambda probe, after catalytic converter -G130- and Lambda probe heater 1, after catalytic converter -Z29-
q   Fitting location → Fig.
q   Removing and installing → Chapter
3 - Fuel pressure regulating valve -N276-
q   Fitting location → Fig.
4 - High-pressure pump
q   Removing and installing → Fig.
5 - Vacuum unit for intake manifold flaps (air flow control flaps)
q   Fitting location → Fig.
6 - Intake manifold flap valve -N316-
q   Fitting location → Fig.
7 - Engine speed sender -G28-
q   Fitting location → Fig.
q   4.5 Nm
8 - Activated charcoal filter solenoid valve 1 -N80-
9 - 6-pin connectors
q   For the Lambda probe -G39- with Lambda probe heating -Z19- (black)
q   Lambda probe after catalytic converter -G130- and Lambda probe 1 heater, after catalytic converter -Z29- (brown connector)
q   Fitting location → Fig.
10 - Connectors
q   For knock sensor 1 -G61-, intake manifold flap valve -N316-, fuel pressure sender -G247-, intake manifold flap potentiometer -G336-, coolant temperature sender -G62-, Hall sender -G40- and injectors N30...N33
q   Fitting location → Fig.
11 - Engine control unit -J623-
q   Fitting location → Fig.
q   Removing and installing → Chapter
12 - Charge air pressure sender -G31-
q   Fitting location → Fig.
q   Removing and installing → Chapter
13 - Throttle valve module -J338-, throttle valve drive for electric throttle operation -G186-
q   Throttle valve drive angle sender 1 for electric throttle -G187- and throttle valve drive angle sender 2 for electric throttle -G188-
q   Throttle valve module -J338- must be re-adapted to engine control unit -J623- each time it is removed, installed or renewed
q   Fitting location → Fig.
14 - Intake air temperature sender -G42-
q   Fitting location → Fig.
15 - Knock sensor I -G61-
q   To remove, first remove coolant pump with thermostat
q   Tightening torque: 20 Nm
q   Removing and installing → Chapter
16 - Coolant temperature sender -G62-
q   Fitting location → Fig.
17 - Fuel pressure sender -G247-
q   Fitting location → Fig.
q   Removing and installing → Chapter
18 - Valve for oil pressure control -N428-
q   Fitting location → Fig.
q   Removing and installing → Chapter
19 - Oil pressure switch for reduced oil pressure -F378-
q   Fitting location → Fig.
q   Removing and installing → Chapter
20 - Oil pressure switch -F22-
q   Fitting location → Fig.
q   Verification, removing and fitting → Chapter
21 - Intake manifold flap potentiometer -G336-
q   Fitting location → Fig.
22 - Hall sender -G40- (camshaft position sensor)
q   Fitting location → Fig.
23 - Camshaft control valve 1 -N205-
q   Fitting location → Fig.
q   Removing and installing → Chapter
24 - Ignition coils with output stages
q   Fitting location → Fig.
q   Puller -T40039- is required for removing ignition coils from cylinder head.
q   Removing and installing → Chapter
25 - Turbocharger air recirculation valve -N249-
q   Located directly on turbocharger → Fig.
26 - Actuators for camshaft adjustment
q   Actuator 1 for camshaft adjustment -F366-
q   Actuator 2 for camshaft adjustment -F367-
q   Actuator 3 for camshaft adjustment -F368-
q   Actuator 4 for camshaft adjustment -F369-
q   Actuator 5 for camshaft adjustment -F370-
q   Actuator 6 for camshaft adjustment -F371-
q   Actuator 7 for camshaft adjustment -F372-
q   Actuator 8 for camshaft adjustment -F373-
q   Fitting location → Fig.
27 - Charge pressure control solenoid valve -N75-
q   Located directly on turbocharger → Fig.
28 - Air mass meter -G70-
q   Removing and installing → Chapter
A - Diagnostic connector
q   In the moulding for the rollers, on the driver's side.
B - Fuel pump control unit -J538-
q   Fitting location → Fig.
C - Brake light switch - F- and brake pedal switch -F47-
q   Fitting location → Fig.
q   In footwell on brake pedal
q   Removing and installing → Rep. gr.45
D - Clutch position sender -G476-
q   Only fitted on vehicles with manual gearbox
q   Fitting location → Fig.
E - Accelerator position sender -G79- and accelerator position sender 2 -G185-
q   Fitting location → Fig.
q   On accelerator pedal (both senders are accommodated in one housing)
q   Removing and installing → Chapter
F - Fan control unit -J293-
q   Incorporated in radiator fan
G - Injectors
q   Cylinder 1 injector -N30-
q   Cylinder 2 injector -N31-
q   Cylinder 3 injector -N32-
q   Cylinder 4 injector -N33-
q   Removing and installing → Chapter
The fuel injectors are high-pressure injectors. They inject fuel at high pressure (maximum approx. 120 bar) directly into the cylinder.
H - Continued coolant circulation pump -V51-
q   Not installed in all vehicles (only in vehicles for very hot countries)
q   Fitting location → Fig.
q   Removing and installing → Chapter
I - Electrohydraulic engine mounting solenoid valve (left-side) -N144-
q   Not installed in all vehicles (depends on gearbox type)

   
Engine control unit -J623-
t  In left-side electronics box in engine compartment.
  A10-0996
Fuel pump control unit -J538-
  A20-1269
Accelerator position sender -G79- and accelerator position sender 2 -G185-
  A20-0799
Clutch position sender -G476-
Integrated functions: Clutch pedal switch for engine start -F194- and clutch pedal switch -F36-
1 - Brake light switch -F- and brake pedal switch -F47-
  A30-10157
Continued coolant circulation pump -V51-
1 - Electrical connector for continued coolant circulation pump -V51-
  A19-10407
Oil pressure switch
1 - electrical connector of oil pressure switch -F22-
2 - Oil pressure switch -F22-
3 - Oil pressure switch for reduced oil pressure -F378-
4 - Electrical connector for oil pressure switch for reduced oil pressure -F378-
  A17-10420
Valve for oil pressure control -N428-
  A17-10421
Ignition coils
1 - Ignition coil 1 with output stage -N70-
2 - Ignition coil 2 with output stage -N127-
3 - Ignition coil 3 with output stage -N291-
4 - Ignition coil 4 with output stage -N292-
5 - Actuator 2 for camshaft adjustment -F367- (for cylinder No. 1)
6 - Actuator 1 for camshaft adjustment -F366- (for cylinder No. 1)
7 - Actuator 3 for camshaft adjustment -F368- (for cylinder No. 2)
8 - Actuator 4 for camshaft adjustment -F369- (for cylinder No. 2)
9 - Actuator 6 for camshaft adjustment -F371- (for cylinder No. 3)
10 - Actuator 5 for camshaft adjustment -F370- (for cylinder No. 3)
11 - Actuator 7 for camshaft adjustment -F372- (for cylinder No. 4)
12 - Actuator 8 for camshaft adjustment -F373- (for cylinder No. 4)
  A24-10628
Fuel pressure sender -G247-
l  Before fitting the fuel pressure sender -G247-, a check must be made if the connecting support has been tightened to „25 Nm“.
  A24-10445
Intake manifold flap valve -N316-
1 - Vacuum unit for the intake manifold flaps
  A24-10425
Intake manifold flap potentiometer -G336-
  A24-10448
Hall sender -G40-
  A24-10434
Connectors
1 - From activated charcoal filter solenoid valve 1 -N80-
2 - From knock sensor 1 -G61-
3 - (14-pin) from intake manifold flap valve -N316-, fuel pressure sender -G247-, intake manifold flap potentiometer -G336-, coolant temperature sender -G62- and Hall sender -G40-
4 - (8-pin) from injectors -N30 ... N33
5 - From throttle valve module -J338-
6 - From intake air temperature sender -G42-
  A24-10593
High-pressure pump
1 - Fuel pressure regulating valve -N276-
2 - High-pressure pump
 - -Arrows- denote securing bolts
  A24-10632
Engine speed sender -G28-
  A24-10612
Camshaft control valve 1 -N205-
  A24-10478
Components:
1 - Intake air temperature sender -G42-
2 - Throttle valve control mechanism -J338-
  A24-10142
Coolant temperature sender -G62-
Fitting location: below intake manifold in coolant pump
  A24-10435
Charge air pressure sender -G31-
–  Removing and installing → Chapter
  A24-10591
Component and electrical connectors
1 - Activated charcoal filter solenoid valve 1 -N80-
2 - Lambda probe, after catalytic converter -G130- and Lambda probe heater 1, after catalytic converter -Z29-
3 - Lambda probe -G39- and Lambda probe heater -Z19-
  A24-10590
Lambda probes:
1 - Lambda probe, after catalytic converter -G130- and Lambda probe heater 1, after catalytic converter -Z29-
2 - Lambda probe -G39- and Lambda probe heater -Z19-
  A24-10589
Turbocharger parts
1 - Turbocharger
2 - Vacuum unit for turbocharger; checking, adjusting, removing and installing → Rep. gr.21
3 - Charge pressure control solenoid valve -N75-
4 - Turbocharger air recirculation valve -N249- (note installation position, refer to next figure)
  A24-10594
Pay attention to installation position of turbocharger air recirculation valve -N249-
  A21-10057

Injection system components: > < Engine control unit