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Intake manifold: dismantling and assembling > < General notes on injection
Injection system components: removal and installation
   
Injection system components: removal and installation
1 - Plug
q   Note fitting position
2 - 3 Nm
q   Observe notes on installing → Chapter
3 - Air cleaner
q   Dismantling and assembling → Chapter
q   Air cleaner: removal and installation → Fig.
4 - Tube guide
q   Clipped onto fuel rail
5 - 10 Nm
6 - Fuel rail with injectors
q   Dismantling and assembling → Chapter
7 - Intake manifold
q   Dismantling and assembling → Chapter
8 - From activated charcoal filter solenoid valve -N80-*/** → Chapter
9 - Connector
q   Grey, 8 pin
q   For throttle valve control part -J338-
q   Gold terminal contacts
10 - From brake servo
11 - 5 Nm
12 - Engine speed sender -G28-*
q   Location → Chapter, component location diagramme
q   Before dismantling, remove intake manifold → Item
q   Checking → Chapter
13 - Lambda probe -G39-*, 50 Nm
q   Location → Chapter, component location diagramme
q   Only lubricate thread with -G 052 112 A3-. -G 052 112 A3- must not get into the slots on the probe body
q   If sealing ring is leaking nip open and replace the o-ring.
q   Remove and install with spanner -U-40080-
q   Check Lambda probe heating → Chapter
q   Probe heating voltage supply via fuel pump relay -J17-
q   Check probe heating for continuity
q   Checking Lambda control → Chapter
14 - 4-pin connector
q   Location → Chapter, component location diagramme
q   Black
q   For Lambda probe and Lambda probe heating
q   Connector contacts 3 and 4 are gold-plated
15 - Thermostat housing
16 - Retaining clip
q   Ensure tight fit
17 - O-ring
q   Renew if damaged
18 - Plug
q   If necessary release pressure in cooling system before removing
19 - Coolant temperature sender -G62-*
q   For engine control unit
q   With coolant temperature gauge sender -G2-
q   If necessary release pressure in cooling system before removing
q   Resistance values between contacts → Fig.
q   Checking → Chapter
20 - Connector
q   Black, 4-pin
q   For coolant temperature sender -G62- and coolant temperature gauge sender -G2-
21 - Retaining frame
q   Fitting location: In plenum chamber
q   For engine control unit
22 - Connector
q   Only disconnect or connect with ignition switched off
23 - 4CV control unit -J448-*
q   Fitting location: In plenum chamber
q   For injection system, Lambda regulation, activated charcoal filter solenoid valve, knock control, governed speed, ignition and selfdiagnosis
q   Checking voltage supply → Chapter
q   Renew → Chapter
q   Coding → Chapter
q   If replaced carry out basic setting → Chapter
q   On replacement, the control unit must be matched to the electronic immobilizer → Chapter
24 - Warm air intake hose
q   From warm air collector plate: → Chapter
25 - Connecting piece for cold air intake
q   Additionally secured on body with retaining clip
26 - Sealing ring
q   Renew
27 - 20 Nm
28 - Vacuum hose
29 - Supply hose
q   Black with white mark
q   Secure with spring-type clips
q   Check for secure seating
q   From fuel filter: → Chapter
30 - Return hose
q   Blue or with blue marking
q   Secure with spring-type clips
q   Check for secure seating
q   To the fuel delivery unit in fuel tank: → Chapter
31 - Connector
q   Black, 2-pin
q   For injectors -N30-...-N33-)
32 - Connector
q   Location → Chapter, engine bay fitting plan
q   Black, 2-pin
q   For knock sensor 1 -G61-
q   Gold terminal contacts
33 - Connector
q   Location → Chapter, engine bay fitting plan
q   Black, 4-pin
q   For intake manifold pressure sender and sender for intake air temperature in intake manifold
q   Gold terminal contacts
34 - 5 Nm
35 - Crankcase breather hose
q   From oil separator: → Chapter

   

Intake manifold: dismantling and assembling > < General notes on injection