Leon Mk1
Injection system components: removal and installation |
1 - | Plug |
q | Note fitting position |
2 - | 3 Nm |
q | Observe notes on installing → Chapter |
3 - | Air cleaner |
q | Dismantling and assembling → Chapter |
q | Air cleaner: removal and installation → Fig. |
4 - | Tube guide |
q | Clipped onto fuel rail |
5 - | 10 Nm |
6 - | Fuel rail with injectors |
q | Dismantling and assembling → Chapter |
7 - | Intake manifold |
q | Dismantling and assembling → Chapter |
8 - | From activated charcoal filter solenoid valve -N80-*/** → Chapter |
9 - | Connector |
q | Grey, 8 pin |
q | For throttle valve control part -J338- |
q | Gold terminal contacts |
10 - | From brake servo |
11 - | 5 Nm |
12 - | Engine speed sender -G28-* |
q | Location → Chapter, component location diagramme |
q | Before dismantling, remove intake manifold → Item |
q | Checking → Chapter |
13 - | Lambda probe -G39-*, 50 Nm |
q | Location → Chapter, component location diagramme |
q | Only lubricate thread with -G 052 112 A3-. -G 052 112 A3- must not get into the slots on the probe body |
q | If sealing ring is leaking nip open and replace the o-ring. |
q | Remove and install with spanner -U-40080- |
q | Check Lambda probe heating → Chapter |
q | Probe heating voltage supply via fuel pump relay -J17- |
q | Check probe heating for continuity |
q | Checking Lambda control → Chapter |
14 - | 4-pin connector |
q | Location → Chapter, component location diagramme |
q | Black |
q | For Lambda probe and Lambda probe heating |
q | Connector contacts 3 and 4 are gold-plated |
15 - | Thermostat housing |
16 - | Retaining clip |
q | Ensure tight fit |
17 - | O-ring |
q | Renew if damaged |
18 - | Plug |
q | If necessary release pressure in cooling system before removing |
19 - | Coolant temperature sender -G62-* |
q | For engine control unit |
q | With coolant temperature gauge sender -G2- |
q | If necessary release pressure in cooling system before removing |
q | Resistance values between contacts → Fig. |
q | Checking → Chapter |
20 - | Connector |
q | Black, 4-pin |
q | For coolant temperature sender -G62- and coolant temperature gauge sender -G2- |
21 - | Retaining frame |
q | Fitting location: In plenum chamber |
q | For engine control unit |
22 - | Connector |
q | Only disconnect or connect with ignition switched off |
23 - | 4CV control unit -J448-* |
q | Fitting location: In plenum chamber |
q | For injection system, Lambda regulation, activated charcoal filter solenoid valve, knock control, governed speed, ignition and selfdiagnosis |
q | Checking voltage supply → Chapter |
q | Renew → Chapter |
q | Coding → Chapter |
q | If replaced carry out basic setting → Chapter |
q | On replacement, the control unit must be matched to the electronic immobilizer → Chapter |
24 - | Warm air intake hose |
q | From warm air collector plate: → Chapter |
25 - | Connecting piece for cold air intake |
q | Additionally secured on body with retaining clip |
26 - | Sealing ring |
q | Renew |
27 - | 20 Nm |
28 - | Vacuum hose |
29 - | Supply hose |
q | Black with white mark |
q | Secure with spring-type clips |
q | Check for secure seating |
q | From fuel filter: → Chapter |
30 - | Return hose |
q | Blue or with blue marking |
q | Secure with spring-type clips |
q | Check for secure seating |
q | To the fuel delivery unit in fuel tank: → Chapter |
31 - | Connector |
q | Black, 2-pin |
q | For injectors -N30-...-N33-) |
32 - | Connector |
q | Location → Chapter, engine bay fitting plan |
q | Black, 2-pin |
q | For knock sensor 1 -G61- |
q | Gold terminal contacts |
33 - | Connector |
q | Location → Chapter, engine bay fitting plan |
q | Black, 4-pin |
q | For intake manifold pressure sender and sender for intake air temperature in intake manifold |
q | Gold terminal contacts |
34 - | 5 Nm |
35 - | Crankcase breather hose |
q | From oil separator: → Chapter |