SEAT Workshop Service and Repair Manuals

Cylinder head cover: Removing and installing. t  Removing → Anchor t  Installing → Anchor Consult the equivalence table for tools and equipment according to applicability among Seat / VW / Audi / Skoda → Chapter. Special tools and workshop equipment required

t  Torque wrench kit -SAT 8010-, see equivalent → Anchor t  Sealant -AMV 174 004 01- → Electronic parts catalogue

Removing Engine code letters BJB, BKC, BXE, BXF –  Pull the oil dipstick -1- out of the guide tube. –  Lift the engine cover by the sides -arrows 2- and pull it out forwards -arrow 3-. –  Replace the oil dipstick in the guide tube.   Note The coolant hose -1- and fuel pipes -2- and -3- must remain connected.

–  Unplug the connectors -1 ... 3- from the air duct. –  Remove air duct by lifting retaining clips -arrows- slightly.

–  Remove the upper protection for the notched belt, to do this, release the attachment clips -arrow-. –  Disconnect hose for crankcase breather system at air pipe.

–  Unscrew the bolts for the cylinder head cover in the sequence -13 … 1-. –  Remove cylinder head cover.

Select engine identification letters BLS –  First remove the outer cover -1- and then the inner cover -2- upwards equally.

–  Extract deaeration gas hose -1-.

–  Release the fuel and coolant hoses from their fittings on the air duct. –  Remove bolt -1-. –  Remove air duct by lifting retaining clips -arrows- slightly. –  Separate the flexible vacuum hose in the cylinder head cover → Item. –  Remove the electrical harness from the brackets and move to one side.

–  Remove the upper protection for the notched belt, to do this, release the attachment clips -arrow-.

–  Unscrew the bolts for the cylinder head cover in the sequence -13 … 1-. –  Remove cylinder head cover. Installing Continue the installation in the reverse order of removal sequence, observing the following:   Note t  If there is damage, replace the gasket and the cylinder head bolts. t  Seal the intermediate parts with sealant -AMV 174 004 01- → Electronic parts catalogue.

–  Apply one dropof sealant -AMV 174 004 01- → Electronic Parts Catalogue) (Ø about 5 mm -arrows -onto both sealing surface ends of the bearing cap / cylinder head at the front.

–  Apply one dropof sealant -AMV 174 004 01- → Electronic Parts Catalogue) (Ø about 5 mm -arrows -onto both sealing surface ends of the bearing cap / cylinder head at the rear.

Engine code letters BJB, BKC, BXE, BXF –  Tighten cylinder head cover bolts in the sequence -1 … 13- to a torque of 10 Nm. –  Install upper toothed belt guard.

Select engine identification letters BLS –  Manually fasten the bolts for the cylinder head cover in the sequence -1 … 13-. –  Tighten cylinder head cover bolts in the sequence -1 … 13- to a torque of 10 Nm. Continued for all vehicles –  Install upper toothed belt guard.