Leon Mk1
| Engine block, crankshaft, and flywheel: removing and installing |
| 1 - | 75 Nm |
| 2 - | Caps |
| q | Cap 1: pulley side |
| q | Cap 2: with holes for driving washers |
| 3 - | Driving washer |
| q | For cap 2 |
| q | Observe fitting |
| 4 - | 5 Nm |
| q | Fit with -AMV 188 001 02- |
| 5 - | Flywheel |
| q | Befor removal, mark the fitting position with the crankshaft |
| q | To remove and install the flywheel, immobilise it with special tool -T20075- and axle -T20075/1- |
| q | When renewing, check the fitting position → Fig. |
| 6 - | 30 Nm + 1/4 turn (90°) |
| q | Renew |
| 7 - | O-ring |
| q | Renew |
| q | Remove the sealing flange and separate the retainer on the workbench |
| q | Before fitting, apply oil on the sealing lip and the outer edge |
| q | Insert in the sealing flange to the limit with -U-40052- |
| q | Fit sealing flange with hose -T20097- |
| 8 - | Sealing flange |
| q | Not supplied as a replacement part |
| q | Before fitting, apply -AMV 188 001 02- to it |
| 9 - | Engine block |
| q | Piston, connecting rod, and casing: removing and installing → Chapter |
| 10 - | 8 Nm |
| 11 - | Distribution cover |
| q | TDC mark → Fig. |
| 12 - | Retainer |
| q | Renew → Chapter |
| 13 - | Pulley |
| q | Poly-V belt: removing and installing → Chapter |
| 14 - | 100 Nm |
| 15 - | 5 Nm |
| q | Fit with -D 000 600 A2- |
| 16 - | Double chain |
| q | Mark the turning direction (fitting position) before removing |
| 17 - | 25 Nm |
| q | Fit with -D 000 600 A2- |
| 18 - | Drive pinion |
| q | For driving oil pump |
| 19 - | Camshaft pinion |
| q | Camshaft adjustment → Fig. |
| 20 - | Gasket |
| q | Renew |
| 21 - | Half bearings |
| q | For engine block with lubrication groove |
| q | Do not interchange the used half bearings (mark them) |
| 22 - | Crankshaft pinion |
| q | Camshaft adjustment → Fig. |
| 23 - | Cotter pin |
| q | Make sure it lies properly |
| 24 - | Crankshaft |
| q | Ø Bed plate bearing journals: 60 mm Ø Connecting rod bearing journals: 42 mm |
| q | Axial play, new: 0.03...0.13 mm Wear limit: 0.26 mm |
| q | Measure the radial play with Plastigage New: 0.02...0.07 mm Wear limit: 0.13 mm |
| q | Do not turn crankshaft while measuring radial play |
| 25 - | Half bearing |
| q | For cap without lubrication groove |
| q | Do not interchange the used half bearings (mark them) |
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