seat Workshop Repair Guides

SEAT Workshop Service and Repair Manuals

Injection system > < Engine control unit
Overview of fitting locations
   
Overview of fitting locations
1 - Air mass meter -G70-
q   Removing and installing → Chapter.
2 - Electrical connectors
q   For Lambda probe -G39-
q   For exhaust gas temperature sender 3 -G495-
q   Installation position:
3 - Lambda probe -G39- with lambda probe heater -Z19-
q   Fitting location → Chapter
q   Removing and installing → Chapter.
4 - Exhaust gas recirculation control motor -V338- with exhaust gas recirculation potentiometer -G212-
q   Integrated into exhaust gas recirculation cooler
q   Exhaust gas recirculation radiator: removing and fitting → Chapter
5 - Exhaust gas temperature sender 3 -G495-
q   Fitting location → Fig.
q   Removing and installing → Chapter.
6 - Radiator outlet coolant temperature sender -G83-
q   Fitting location → Fig.
q   Removing and installing → Chapter.
7 - Oil pressure switch -F1-
8 - Differential pressure sender -G505-
q   Fitting location → Fig.
q   Removing and installing → Chapter.
q   Adaption must be performed after renewing this component
9 - Exhaust gas temperature sender 4 -G648-
q   Assembly overview → Chapter
10 - Coolant temperature sender -G62-
q   Fitting location → Fig.
q   Removing and installing → Chapter.
11 - Fuel pressure regulating valve -N276-
q   Fitting location → Fig.
q   Removing and installing → Chapter.
12 - Accelerator position sender -G79- and accelerator position sender 2 -G185-
q   Fitting location → Fig.
13 - Brake light switch -F- and brake pedal switch -F47-
q   Fitting location → Fig.
14 - Clutch position sender -G476-
q   With clutch pedal switch for engine start -F194- and clutch pedal switch -F36-
q   Only on vehicles with manual gearbox
q   Fitting location → Fig.
15 - Engine control unit -J623-
q   Fitting location → Fig.
q   Removing and installing → Chapter.
16 - Engine speed sender -G28-
q   Fitting location → Fig.
q   Assembly overview → Chapter
17 - Pump for exhaust gas recirculation cooler -V400-
q   Fitting location → Fig.
q   Removing and installing → Chapter.
18 - Throttle valve module -J338- with throttle valve potentiometer -G69-
q   Fitting location → Fig.
q   Intake manifold: Assembly overview → Chapter
q   Assembly overview
19 - Supercharger pressure sender -G31- with Intake air temperature sender -G42-
q   Fitting location → Fig.
q   Removing and installing → Chapter.
20 - Fuel temperature sensor -G81-
q   Fitting location → Fig.
21 - Fuel metering valve -N290-
q   Fitting location → Fig.
q   Removing and installing → Chapter.
22 - Glow plugs
q   Glow plug 1 -Q10-
q   Glow plug 2 -Q11-
q   Glow plug 3 -Q12-
q   Glow plug 4 -Q13-
q   Fitting location → Fig.
q   Removing and installing → Chapter.
q   Assembly overview → Chapter
23 - Fuel pressure sender -G247-
q   Fitting location → Fig.
q   Removing and installing → Chapter.
24 - Hall sender -G40-
q   Fitting location → Fig.
q   Removing and installing → Chapter.
q   Assembly overview → Chapter
25 - Injectors
q   Fitting location → Fig.
q   Removing and installing → Chapter.
26 - Charge pressure control solenoid valve -N75-
q   Fitting location → Fig.
27 - Exhaust gas recirculation cooler changeover valve -N345-
q   Fitting location → Fig.
28 - Position sender for charge pressure positioner -G581-
q   Fitting location → Fig.

After replacing the pressure differential sender -G505- and / or the particle filter, a readopting must be carried out again. The adaption procedure is described in the Guided Fault Finding or Guided Functions; use a vehicle diagnostic tester.
Select the correct vehicle in Guided Fault Finding.
–  Press „Go to“ button.
–  Press „Function/component selection“.
–  Select „Drive train“.
–  „01 - Self-diagnosis-compatible systems“
–  „01 - Engine electronics J623“
–  Select „01 - Functions of engine electronics“
–  „01 - Adapt particulate filter learned values“
   
Fitting location of engine control unit -J623-
t  In left-side electronics box in engine compartment.
Removing and installing → Chapter.
Relay and fuse holder in electronics box in plenum chamber (left-side)
Refer to Relay and fuse holder in electronics box in plenum chamber (left-side) → Current flow diagrams, Electrical fault finding and Fitting locations
Relay carrier in switch panel on driver side below steering wheel
Refer to Relay and fuse holder in electronics box in plenum chamber (left-side) → Current flow diagrams, Electrical fault finding and Fitting locations
  A10-10854
Accelerator position sender -G79- and accelerator position sender 2 -G185-
t  In accelerator pedal module
Removing and installing → Chapter
  Note
The accelerator position sender -G79- and accelerator position sender 2- -G185- are integrated in the accelerator pedal module and cannot be renewed individually.
  A20-10380
Brake light switch -F- and brake pedal switch -F47-/clutch position sender -G476-
1 - Brake light switch -F- and brake pedal switch -F47-
2 - Clutch position sender -G476- with clutch pedal switch for engine start -F194- and clutch pedal switch -F36- (manual gearbox only)
  A30-10157
Fitting locations
1 - Fuel pressure sender -G247-
2 - Fuel temperature sensor -G81-
3 - Fuel pressure regulating valve -N276-
  A23-10589
Fuel metering valve -N290--arrow-
  A23-10590
Pump for exhaust gas recirculation cooler -V400-
4 - Electrical connector for pump for exhaust gas recirculation cooler -V400-
t  At rear left of engine
  A19-11216
Hall sender -G40-
t  At front of engine next to camshaft sprocket -arrow-
  A23-0257
Differential pressure sender -G505-
t  At rear of engine
3 - Electrical connector for pressure differential sender -G505-
  E10-10125
Coolant temperature sender at the outlet
t  -Pos. 1- on the rear coolant hose.
  A19-11218
Engine speed sender -G28--arrow-
1 - Electrical connector for engine speed sender -G28-
  A23-10423
Components:
1 - Fuel pressure regulating valve -N276-
2 - Variable intake manifold motor -V183-
  A23-10261
Charge air pressure sender -G31- with intake air temperature sender -G42--1-
t  In engine compartment (front left)
1 - Electrical connector for charge pressure sender -G31- with intake air temperature sender -G42-
  A23-10262
Position sender for charge pressure positioner -G581-
t  On turbocharger on right side of engine
1 - Electrical connector for position sender for charge pressure positioner -G581-
  A21-10555
Injectors and glow plugs
1 - Injector, cylinder 1 -N30-
2 - Injector, cylinder 2 -N31-
3 - Injector, cylinder 3 -N32-
4 - Injector, cylinder 4 -N33-
5 - Glow plug 1 -Q10-
6 - Glow plug 2 -Q11-
7 - Glow plug 3 -Q12-
8 - Glow plug 4 -Q13-
9 - Connections for the fuel return lines
  A23-10265
Charge pressure control solenoid valve -N75-
t  At front right of engine -arrow-
  A10-10238
Coolant temperature sender -G62--arrow-
  A19-10642
Components:
1 - Electrical connector for exhaust temperature sender 1 -G235-
2 - Exhaust gas recirculation cooler changeover valve -N345-
  A23-10270
Exhaust temperature sender 1 -G235--1-
  A26-10680
Fitting locations
1 - Lambda probe -G39-
2 - Exhaust gas temperature sender 3 -G495-
3 - Electrical connector for Lambda probe -G39-
4 - Electrical connector for exhaust gas temperature sender 3 -G495-
  A26-11023
Exhaust gas temperature sender 4 -G648- in vehicles with manual gearbox
  A26-10346
Exhaust gas temperature sender 4 -G648- in vehicles with automatic gearbox
  E26-10063

Injection system > < Engine control unit