SEAT Workshop Service and Repair Manuals

Engine mounting: Removing and installing. Check the tool and equipment equivalence table according to the applicability between Seat / VW / Audi / Skoda → Chapter

Special tools and workshop equipment required

t	Suspension tool -10-222 A-, see equivalent → Anchor

t	Frame -10 222A/1-, see equivalent → Anchor

t	Additional hook -10-222 A/10-, see equivalent → Anchor

t	Shackle -10-222 A/12-, see equivalent → Anchor.

t	Adapter -10 - 222 A /8-, see equivalent → Anchor

t  Adapter -10-222 A/18-, see equivalent → Anchor During subsequent work process, support bracket -10-222 A- is positioned on longitudinal members with adapters -10 - 222 A /8-.

To prevent damage to edges of wings, cover lower areas of both adapters -10 - 222 A /8- with woven adhesive tape -arrow- → Electronic parts catalogue (ETKA chemical substances). »Carry out the following work sequence« Removal:   Note Do not open fuel lines or coolant lines. Coolant expansion tank remains closed. –  Remove engine cover panel → Chapter. –  Remove noise insulation → General body repairs, exterior; Rep. gr.50.

–  Remove the upper and lower holders of the particle filter.

1.	Unscrew bolts -2 + 3-.
2.	Removing the top bracket of the particle filter.
3.	Unscrew bolts + nuts - 4 + 5-
4.	Removing the bottom bracket of the particle filter.

–  Remove charge air pipe »cold« side → Chapter. –  Disconnect the coolant hose on the coolant expansion tank.

–  Pull connector off pressure differential sender -G505 --1-. –  Disconnect connector of fuel temperature sender -G81--2-.   Note Ignore positions -4- and -5-. –  Remove the coolant expansion tank.

–  Extract the fuel filter -1- from its support by pulling upwards -arrow-. –  Lay coolant expansion tank, pressure differential sender -G505- and fuel filter with lines aside.

–  Remove the vacuum line between the vacuum pump and the servo brake. –  Remove the vacuum line -arrow 1- from the bracket -arrow 2- on the cylinder head.   Note Disregard: -Pos. 1-. –  Hang out the protective element made of foam on both front wings using the lever -80 200-.

–  Fit support bracket -10 - 222 A- with the necessary adapters as shown and take up weight of engine in installation position.   Note t  The engine's assembly mounting may only be removed if the engine is supported with support bracket 10-222A! t  The engine bracket must be loosened only when the assembly mounting has been removed.   Caution Nut -2- must not be loosened.

–  Unscrew securing bolts -arrows-. –  Separate the complete engine mounting.   WARNING When raising and lowering engine using support bracket -10-222A-, ensure that no components/hoses are damaged, overstretched or torn off.

–  Unscrew securing bolts for engine bracket in the following order: -3 ... 1-. –  Remove the engine supports upwards. Installation Tightening torque and sequence for assembly mounting → Chapter Installation is in the reverse sequence of removal. Note the following:   Caution The tightening sequence and specified torques for the engine bracket securing bolts must always be followed. Otherwise the engine bracket can be stressed, causing it to break. –  Insert engine bracket from above. –  First tighten the new securing bolts hand-tight in the following tightening sequence -1 ... 3-.

Tightening sequence on engine bracket –  Tighten securing bolts in the specified sequence to the prescribed torque. –  Then use the spindle to bring the engine bracket to rest on the engine carrier. Further assembly is performed in the reverse order of removal.