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Intake manifold > < Charge air system with turbocharger
Removing and installing fuel pressure regulating valveN276
Removing and installing fuel pressure regulating valve -N276-
Special tools and workshop equipment required
t  Torque wrench -V.A.G 1331-, see equivalent → Anchor.
t  Open-end spanner insert, 36 mm
   
Fuel pressure regulating valve -N276--5- is located on rail element (high-pressure accumulator).
  Note
The fuel pressure regulating valve -N276- cannot be re-used.
»Carry out the following work sequence«
Removal:
–  Remove engine cover panel → Chapter.
The high-pressure accumulator must be removed later.
–  Before removing the high-pressure accumulator, first clean it (e.g., with commercial cleaning solution).
–  The area on the thread around the fuel pressure regulating valve -N276- must also be thoroughly cleaned.
l  Under no circumstances may dirt enter the borehole of the fuel distributor.
l  It must be ensured that no cleaning agent gets into the connector housing of the fuel pressure control valve -N276-.
l  Collect escaping fuel with a cleaning cloth.
  Note
Seal off open connections immediately using a suitable plug to prevent dirt from entering.
–  Remove rail element (high-pressure accumulator) → Chapter.
–  Dry fuel pressure regulating valve -N276-.
–  For loosening, counterhold the union nut on the hexagon flats on housing. Then unscrew and remove by hand.
–  Extract dirt from threads and sealing surfaces. Do not use metal tools, etc.
Installation
  Note
t  The fuel pressure regulating valve -N276- has a deformable sealing lip and no separate seal; it can therefore be used only once.
t  Make sure that sealing surfaces (deformable sealing lip) and threads on new fuel pressure regulating valve -N276- are undamaged.
t  Check sealing surface hole.
t  The beginning of the thread and the deformable sealing lip of the fuel pressure regulating valve -N276- must be lubricated with Molykote grease.
–  Insert the new O-ring → ETKA (electronic parts catalogue, without damaging it.
–  Tighten the screw connection of the fuel pressure regulating valve -N276- by hand → ETKA (electronic parts catalogue).
–  Align fuel pressure regulating valve -N276- so that connecting wire is free of tension after electrical connector is attached.
–  Hold with socket spanner and tighten the screw connection.
t  Tightening torque: Rail (High-pressure accumulator): Assembly overview → Chapter
–  Install rail element (high-pressure accumulator) → Chapter.
–  After installing, leave engine running at moderate speed for a few minutes and then switch off again.
–  Check fuel system for leaks .
  Note
If the fuel pressure regulating valve -N276- or the high-pressure pump has been exchanged, it is essential that the learnt values for the regulating valve be reset using the vehicle diagnosis tester. Guided Functions; Reset the learn values of the control valve for fuel pressure.
–  Read fault memory.
–  Then road-test the vehicle. Accelerate with full throttle at least once, then check the high-pressure section again for leaks.
–  Read fault memory again.
  N23-10390

Intake manifold > < Charge air system with turbocharger