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SEAT Workshop Service and Repair Manuals

Exhaust system > < High-pressure pump
Assembly overview - part I, intake manifold
Assembly overview - part I, intake manifold
  Note
t  If the hoses for repair have been decoupled, all hoses must be checked for tight connection following installation.
t  On hoses with tags, pull to check the correct installation.
   
1 - Intake air temperature sender 3 -G520- with intake manifold pressure sender 3 -G583-
2 - 5 Nm
3 - 7 Nm
q   Self-tapping bolt.
q   The securing bolt may only be tightened using a power-operated screwdriver if the screwdriver speed is max. 500 rpm and a max. tightening torque of 7 Nm is set.
4 - Inlet connection
5 - Seal
q   Replace
6 - Regulating flap control unit -J808-
q   Removing and installing → Chapter.
  Note
Regulating flap control units with plastic housing need not be adapted to the engine control unit -J623-.
q   If renewed, erase learnt values and adapt engine control unit -J623- → Vehicle diagnostic tester„Guided functions“.
7 - 7 Nm
q   Self-tapping bolt.
q   The securing bolt may only be tightened using a power-operated screwdriver if the screwdriver speed is max. 500 rpm and a max. tightening torque of 7 Nm is set.
8 - Inlet connection
9 - Hose for intake manifold
10 - 7 Nm
q   Self-tapping bolt.
q   The securing bolt may only be tightened using a power-operated screwdriver if the screwdriver speed is max. 500 rpm and a max. tightening torque of 7 Nm is set.
11 - 5 Nm
12 - Intake manifold pressure sender -G71-
13 - O ring
q   Replace
14 - Intake manifold
  Note
t  If the intake pipe has been removed, all hoses must be checked for tight connection on the intake pipe following installation.
t  On hoses with tags, pull to check the correct installation.
q   To remove: Removing and installing regulating flap control unit -J808- and throttle valve module -J338- → Chapter.
15 - 20 Nm
16 - Fuel pressure sender -G247-, 22 Nm
q   Checking fuel pressure in high-pressure section → Chapter.
17 - 80 Nm
18 - Intake manifold lower part
q   To remove and install: using "bracket for bits 5/16""" -V.A.G 1766/2- and Bit -3320/2- → Fig.
q   To remove, removing and installing regulating flap control unit -J808-, throttle valve module -J338- and intake manifold → Chapter.
19 - Seal
q   Replace
q   Note fitting position:
20 - 20 Nm
21 - Throttle valve control mechanism -J338-
q   Removing and installing → Chapter.
q   Clean → Chapter.
q   If renewed, erase learnt values and adapt engine control unit -J623- → Vehicle diagnostic tester„Guided functions“.
22 - 7 Nm
23 - Pressure pipe
q   From turbocharger
24 - Retaining clip
25 - 7 Nm

   
Removing and installing lower part of intake manifold
To remove and install the securing bolt -arrow- use Holder for 5/16 inch bits -V.A.G 1766/2- and Bit -3320/2-.
  N24-10685

Exhaust system > < High-pressure pump