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Ignition system, glow plug system >
< Exhaust temperature control
Leon Mk1
Power unit
4-cylinder engine (2.0l 4V, TDI Common Rail)
Exhaust system
Exhaust gas recirculation system
Line for the exhaust gas recirculation: Removing and installing.
Line for the exhaust gas recirculation: Removing and installing.
t
Removing
→ Anchor
.
t
Installing
→ Anchor
.
Removing
.
–
Remove the engine cover upwards
-arrows-
.
–
Remove the air conduit cover by releasing the side tabs
-arrows-
.
–
Unclip lower air duct
-2-
by releasing retaining clips on left and right
-arrow A-
.
–
Detach lower air duct at mounting brackets
-3-
; swing lower air duct backwards slightly for this.
–
Detach air pipe
-1-
from lower air duct
-arrow B-
.
–
Remove the electrical connector
-1-
from the air mass meter -G70-.
–
Uncouple the flexible air hose
-3-
and the flexible air conduit
-2-
.
–
Unscrew the bolt
-4-
and remove the air filter housing.
–
Separate the crankshaft housing breather hose
-1-
from the cylinder head cover. Press-in the tab for releasing.
–
Move vacuum hoses
-arrows-
on air pipe clear.
–
Loosen hose clip
-2-
and detach air pipe.
–
Remove battery
→ Rep. gr.27
.
–
Unscrew bolts
-arrows-
and remove battery mounting bracket
-1-
.
–
Remove the securing elements
-1 and 2-
for the control cables from the selection and relay rods.
–
Remove the control cable support from the gearbox and move to one side
-arrows-
.
–
Fit the centre noise insulation
-fasteners 1 ... 3-
.
–
Remove the left air duct hose; for this purpose, release hose clip
-2-
and lift the retaining clip
-1-
.
–
Remove bolts
-arrows-
.
–
Separate the electric lines and hoses on the left air pipe.
–
Release hose clip
-3-
and push air pipe (left-side) from turbocharger towards the left.
Note
Disregard
-items 1, 2, 4, 5-
.
–
Separate the connector
-1-
of the oil pressure sender -F1-.
–
Remove the oil supply tube on the oil filter bracket
-3-
and on the liquid coolant tube
-4-
.
–
Unscrew the nut
-1-
and bolts
-2-
.
–
Unscrew bolts
-3-
and
-4-
.
Note
Disregard
-item 1, 2-
.
–
Exhaust gas recirculation joint hose:
Installing
.
–
Installation is in the reverse sequence of removal.
–
Fit the supercharger air system hoses and observe the assembly instructions
→ Chapter
.
Power unit
4-cylinder engine (2.0l 4V, TDI Common Rail)
Exhaust system
Exhaust gas recirculation system
Ignition system, glow plug system >
< Exhaust temperature control