SEAT Workshop Service and Repair Manuals

Fuel level sender 2 -G169-: removing and fitting t  Removing → Anchor t  Fitting → Anchor t  Tightening torque → Anchor Consult the equivalence table for tools and equipment according to applicability among Seat / VW / Audi / Skoda → Chapter. Special tools and workshop equipment required

t  Wrench -T10202-, see equivalent → Anchor Removing Observe safety precautions → Chapter. Observe rules for cleanliness → Chapter. l  To remove the fuel level sender 2 -G169- the tank should be, at a maximum, of 1/3 of full capacity. Empty the tank if necessary → Chapter. –  Briefly open filler cap for fuel tank to reduce pressure.

–  Remove rear right seat → bodywork - interior fitting work; Rep. Gr.72. –  Unclip the tabs -arrows- of the left lock clamp cover.

–  Unplug the connector -1- of the lock clamp –  Unhook the connector -2- and set it aside.   Caution The fuel level sender 2 -G169- can only be dismounted if the fuel tank is full, at a maximum, of 1/3 of full capacity. Otherwise a large amount of fuel will be spilled.

–  Unscrew lock nut using wrench -T10202-.

–  Carefully pull the fuel level sender 2 -G169--item 2- with the spray jet -2-, so that it protrudes a little through the fuel tank opening. –  Remove the seal ring. –  Unclip the spray jet from the locking flange -arrows-.   Note On removing the fuel level sender 2 -G169-, make sure you do not bend its floater arm. Fitting l  Installation is carried out in the reverse sequence; note the following:   Note On fitting the fuel level sender 2 -G169-, make sure you do not bend its floater arm. –  Carefully insert the fuel level sender 2 -G169--Item 2- through the opening in the fuel tank. –  Engage the spray jet -1- in the locking flange until hearing it engage.

–  Mount the new gasket ring of the lock bridle (it should be dry). –  Tighten downwards the lock clip pushing on the spring and bring the lock bridle up to the mounting position. l  The clip -2- of the blind flange is positioned in the direction of the arrow and should be located the tongues -1- and -3- of the fuel tank.   Note The -arrow- points forwards.

–  Tighten the lock ring. –  Fit right rear seat → Bodywork - Interior fitting work; Rep. Gr.72. Tightening torque

Component	Nm
Lock ring of the fuel level sender 2 -G169-	110