Leon Mk1
Cooling system components: Assembly overview 2009► |
1 - | Oil dipstick |
q | Oil level must not be above max. mark on dipstick! |
q | Marks → Fig. |
2 - | Oil cooler |
q | removing and fitting → Chapter |
3 - | O ring |
q | replace |
4 - | Coolant pipe |
q | For oil radiator |
q | Tightening torque of the bracket on the crankshaft sump: 20 Nm |
5 - | Bolt |
q | Tightening torque: 8 Nm |
6 - | Sealing cap |
q | Replace gasket if it shows signs of damage. |
7 - | Oil seal |
q | Replace if damaged |
8 - | Oil filter |
q | Tightening torque: 20 Nm |
q | Use the oil filter wrench -3417- to unfasten |
q | Observe the installation instructions printed on the filter |
q | With non-return valve |
9 - | Distribution housing |
q | Fit with an additional silicon sealant -D 176 501 A1- |
q | Distribution housing: removing and fitting → Chapter |
q | When installing, screw in two studs -M6x80- into camshaft housing and cylinder block to help with centring. |
q | Fix the oil sump with two bolts to ease the fitting of the distribution casing. |
10 - | Bolt |
q | Tightening torque: 10 Nm |
11 - | Bolt |
q | Torque setting 150 Nm + 180° |
q | replace |
q | Removing and installing crankshaft pulley → Chapter |
q | The contact surfaces of the fastening screws may not contain any oil or grease residue. |
q | Apply oil prior to installation (thread) |
q | Secure the poly-V belt with the retaining tool -3415- against twisting |
q | The retightening angle can be measured with a standard protractor |
12 - | Pulley |
q | The contact surfaces of the pulley must be free of oil and grease. |
q | Poly-V belt: removing and fitting → Chapter |
q | Secure the poly-V belt with the retaining tool -3415- against twisting |
13 - | Oil seal |
q | replace |
14 - | Bush |
q | The contact surfaces of the sleeve must be free of oil and grease. |
15 - | Seal |
q | Replace if damaged |
16 - | Pinions |
q | For drive chain for oil pump and camshaft timing chain |
q | Inserted in the crankshaft |
q | removing and fitting → Chapter |
q | Contact surfaces must be free of oil or grease |
17 - | Bolt |
q | Torque setting 20 Nm + 90° |
q | replace |
18 - | Chain sprocket for the oil pump |
q | Sprocket can only be fitted on oil pump shaft in one position. |
q | Immobilise using the retention tool -T10172-. |
19 - | Drive chain for oil pump |
q | For oil pump |
q | removing and fitting → Chapter |
q | Check for wear |
q | Mark D.O.R. before dismounting (installation position) |
20 - | Bolt |
q | Tightening torque: 10 Nm |
21 - | Oil level/oil temperature sender -G266- |
q | Replace if damaged |
q | Checking: → Current flow diagrams, Electrical fault finding and Fitting locations |
q | removing and fitting → Chapter |
22 - | Oil drain plug |
q | Tightening torque: 30 Nm |
q | With safety washer |
q | replace |
23 - | Bolt |
q | Tightening torque: 13 Nm |
q | replace |
q | Loosen and fasten the bolts only on the side of the flywheel using the socket -T10058-. |
24 - | Bolt |
q | Tightening torque: 40 Nm |
25 - | Oil pan |
q | removing and fitting → Chapter |
q | Clean sealing surface before installing |
q | Fit with silicon-based sealant → Parts Catalogue |
26 - | Bolt |
q | Tightening torque: 25 Nm |
27 - | Oil pump: |
q | removing and fitting → Chapter |
q | Always replace completely |
28 - | Bolt |
q | Tightening torque: 5 Nm |
29 - | Baffle plate |