Leon Mk1
Toothed belt drive: Exploded view of components |
1 - | Notched belt |
q | Before removing, mark direction of rotation with chalk or felt-tip pen |
q | Check for wear |
q | Removing → Chapter |
q | Fitting (adjusting the valve timing) → Chapter |
2 - | 120 Nm + 1/4 turn (90°) further |
q | Replace |
q | Loosen and tighten with retention tool -3415- |
q | Do not additionally oil or grease the threads and shoulder |
q | Turning further can be done in several stages. |
3 - | Crankshaft gear |
q | Contact surface between timing belt sprocket and crankshaft must be free of oil. |
q | Can only be fitted in one position |
4 - | 20 Nm |
5 - | Guide roller |
6 - | 20 Nm and then turn 45° further |
7 - | Tensioning roller |
q | Remove engine bracket in order to remove and install → Chapter |
8 - | 25 Nm |
9 - | Cogwheel for timing belt |
10 - | 15 Nm |
11 - | 100 Nm |
12 - | Camshaft hub |
q | Use counterhold tool -T10051- to loosen and tighten. |
q | To remove, use puller -T10052A-. |
q | removing and fitting → Chapter |
13 - | Toothed belt cover (rear) |
14 - | 20 Nm |
15 - | 10 Nm |
q | Replace |
16 - | Guide roller |
17 - | 50 Nm and then turn 90° further |
18 - | Hub for the high pressure pump |
q | Use counterhold tool -T10051- to loosen and tighten. |
q | To remove use the extractor -T40064- |
19 - | 95 Nm |
20 - | Gear wheel of the high-pressure pump |
21 - | 20 Nm |
22 - | Coolant pump |
q | removing and fitting → Chapter |
23 - | 15 Nm |
24 - | Upper protection element for the notched belt |
25 - | Toothed belt cover (bottom) |
26 - | 9 Nm |
q | Replace |
27 - | 10 Nm and then turn 90° further |
q | Replace |
28 - | Belt pulley and vibration damper |
q | Can only be installed in one position, holes are offset. |
q | removing and fitting → Chapter |
29 - | 5 Nm |
q | Only fitted with protective plate from → Electronic parts catalogue (ETKA) |
30 - | Protective plate |
31 - | 40 Nm and then turn 180° further |
q | Replace |
q | Observe tightening sequence → Fig.. |
32 - | Engine support |
q | removing and fitting → Chapter |