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Exhaust system > < Charge air system with turbocharger
Overview of fitting locations
   
Overview of fitting locations
Components A to F are not shown in the exploded view of components.
A - Brake light switch - F- and brake pedal switch -F63-
q   Fitting location → Fig.
B - Diagnostic connector
q   On the roller muffler, on the driver's side
C - Fuel pump fuse:
q   In the electrical micro controller behind the shelf on the drivers side
D - Checking clutch pedal switch -F36-
q   Fitting location → Fig.
E - Accelerator position sender -G79- and accelerator position sender 2 -G185-
q   On the accelerator pedal (both senders are located in the housing)
F - Warning light „EPC“
q   On the instrument panel
1 - Activated charcoal filter solenoid valve 1 -N80-
2 - Lambda probe -G39- and Lambda probe heater -Z19-
q   Fitting location → Fig.
q   Removing and installing → Chapter
3 - Lambda probe, after catalytic converter -G130- and Lambda probe heater 1, after catalytic converter -Z29-
q   Fitting location → Fig.
q   Removing and installing → Chapter
4 - Combination valve for secondary air system
q   check → Chapter
q   Removing and installing → Chapter
5 - Coolant temperature sender -G62-
q   Fitting location → Fig.
6 - Engine speed sender -G28-
q   Fitting location → Fig.
7 - Secondary air inlet valve -N112-
q   Fitting location → Fig.
q   Green connector
8 - Bracket for electrical connectors
q   Fitting location → Fig.
q   You can access from one side after releasing the coolant expansion tank.
9 - Bracket for electrical connectors
q   Fitting location → Fig.
q   You can access from one side after releasing the coolant expansion tank.
10 - Electronics box in plenum chamber
q   Installation location of the Motronic control unit -J220- with integrated altitude sender -F96-
q   Installation location of the Motronic current supply relay -J271-
11 - Electronics box in plenum chamber
q   Installation location of the secondary air pump relay -J299-
12 - Charge air pressure sender -G31-
q   Fitting location → Fig.
q   Removing and installing → Chapter
13 - Throttle valve module -J338-, throttle valve drive (electric throttle operation) -G186-
q   With angle sensor 1 for throttle valve drive with electrical accelerator actuation -G187- and angle sensor 2 for throttle valve drive with electrical accelerator actuation -G188-
q   The engine control unit must be re-adjusted after replacing the throttle valve control unit -J338-.
14 - Intake air temperature sender -G42-
15 - Turbocharger air recirculation valve -N249-
q   Fitting location → Fig.
16 - Knock sensor I -G61-
q   For cylinder 1 and 2
q   Tightening torque: 20 Nm
17 - Knock sensor 2 -G66-
q   For cylinder 3 and 4
q   Tightening torque: 20 Nm
18 - Hall sender -G40- (camshaft position sensor)
q   Fitting location → Fig.
19 - Injectors
q   Cylinder 1 injector -N30-
q   Cylinder 2 injector -N31-
q   Cylinder 3 injector -N32-
q   Cylinder 4 injector -N33-
20 - Ignition coils with output stage
q   Ignition coil 1 with output stage -N-
q   Ignition coil 2 -N128-
q   Ignition coil 3 -N158-
q   Ignition coil 4 -N163-
q   Removing and installing → Chapter
21 - Charge pressure control solenoid valve -N75-
22 - Air mass meter -G70-
q   Fitting location → Fig.
23 - Secondary air pump motor -V101-
q   Fitting location → Fig.
q   Removing and installing → Chapter

   
Fitting location for brake light switch -F- and brake pedal switch for cruise control system (diesel direct-injection system) -F47-, clutch pedal switch -F36-
1 - Brake light switch -F-, brake pedal switch -F47-
2 - Checking clutch pedal switch -F36-
  Note
Switches must not be installed more than once, otherwise they may not fit securely.
  A23-0176
Fitting location of Lambda probes
1 - Lambda probe, after catalytic converter -G130- and Lambda probe heater 1, after catalytic converter -Z29-
2 - Lambda probe -G39- and Lambda probe heater -Z19-
  A24-10139
Installation location of the coolant temperature sender -G62--1-
  A24-10148
Installation location of the connectors
The following connections are located under the coolant expansion tank:
1 - Green connection, 3 fold, for Knock sensor 1 -G61-
2 - Brown connection, 4 fold, for Lambda probe after catalytic converter -G130- and Lambda probe heater 1 after catalytic converter -Z29- (Bank 1, Probe 2)
3 - Grey connection, 3 fold, for engine speed sender -G28-
4 - Blue connection, 3 fold, for Knock sensor 2 -G66-
5 - Brown connection, 6 fold, for Lambda probe after catalytic converter -G39- und Heater for lambda probe -Z19- (Bank 1, Probe 1)
  A10-0973
Installation location of the secondary air inlet valve -N112- and turbo-charger air recirculation valve -N249-
Installation location: below intake manifold
1 - Turbocharger air recirculation valve -N249-
2 - Secondary air inlet valve -N112-
  Note
Will be illustrated from underneath with removed intake pipe in the figure.
  A24-0239
Installation location of the coolant temperature sender -G31--1-
  A24-10140
Installation location of the Hall sender -G40--1-
  A24-10136
Installation location of the air mass gauge -G70--1-
  A24-10137
Installation location of the secondary air pump motor -V101-
t  At front right in engine compartment below longitudinal member
  Note
Check the secondary air pump motor -V101- in the „Guided Fault Finding“ → Vehicle diagnostic, testing and information system VAS 5051.
  A26-0519

Exhaust system > < Charge air system with turbocharger