SEAT Workshop Service and Repair Manuals

Removing and installing ancillary bracket t  Removing → Anchor. t  Installing → Anchor. Removing   Caution When disconnecting battery, observe safety measures → Electrical system; Rep. gr.27. –  Disconnect earth wire at battery with ignition switched off. –  Drain coolant → Chapter. –  Place the lock carrier plate into service position → Bodywork, exterior fitting work; Rep. gr.50   Note

Before removing the Poly-V belt, mark the direction of rotation using chalk or a marker. If the belt runs in the opposite direction when it is refitted, this can cause breakage. –  Loosen the V-ribbed belt by turning the tightening mechanism in the direction of the-arrow-. –  Take off poly V-belt.

–  Unscrews the screws -arrows- and the tension element of the V-ribbed belt. –  Remove the alternator → Electrical system; Rep. gr.27 .

–  Remove support for intake manifold (unscrew bolts -arrows-).

–  Thread off the front screws -arrows- of the pump for steering assist.

–  Thread off the front screws -arrows- of the pump for steering assist. –  Place the pump of the steering booster sideways on the longitudinal spar. Lines remain connected. –  Remove coolant pipe (bottom) → Chapter. –  Remove thermostat cover → Chapter.

–  Unscrew the bracket of the refrigerant line -Arrow- from the oil sump.

–  Unplug the connector -1- of the line to the magnetic clutch of the air conditioning compressor.   Caution The air conditioning refrigerant circuit must not be opened. –  Unbolt air conditioner compressor from bracket -arrows-.   Note To prevent damage to the refrigerant lines, ensure that the pipes and hoses are not stretched, kinked or bent. –  Tie up air conditioner compressor to vehicle, with lines attached.

–  Remove bolts -1 ... 6- on bracket for ancillaries. Installing Reassembly is carried out in the reverse order; note the following:   Note t  After removing, all threaded openings in the cylinder block must be cleaned from sealant agent residues. Otherwise there would be a danger of the bolts seizing when screwed in and shearing off on renewed removal. t  A male thread tap can be used for this. –  Secure the screwing of the bracket for ancillary aggregates with washers → spare parts catalogue.

–  Tighten the bolts in the sequence -1 … 6-. –  Install air conditioner compressor → Heating, air conditioning system; Rep. gr.87. –  Install thermostat housing → Chapter. –  Install coolant pipe (bottom) → Chapter. –  Fit the pump for steering assist: → Running gear, shafts, direction; Rep. gr.48. –  To facilitate positioning of alternator, power steering pump and air conditioner compressor, drive back bush for securing bolt slightly. –  Remove the alternator → Electrical system; Rep. gr.27. –  Install poly V-belt → Chapter. –  Assemble the lock carrier with attachments → Bodywork - Exterior assembly work ; Rep. gr.50.

–  The torque reaction support must set itself on its rubber stop by means of its self weight, then tighten the nuts -arrows-. Tightening torque → Chapter „Assembly mountings - exploded view“ –  Fit the front bumper trim → Bodywork, exterior fitting work; Rep. gr.63. –  Observe measures to be taken after connecting the battery → Electrical system; Rep. gr.27. –  Fill up with coolant → Anchor. –  Check headlight adjustment → Booklet301. Tightening torques

Component		Nm
Bracket for auxiliary units on engine block		40 → Remark
Support for	Bracket for ancillary mechanical units	23
Intake manifold to	Intake manifold	23
Return roller to ancillaries bracket		25
Ribbed belt tensioner to ancillaries bracket		23

1)  Apply locking fluid when fitting; locking fluid → Parts catalogue.