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Removing and installing valve body > < Dismantling and assembling reverse gear clutch -K2-

Leon Mk1

Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft
   
Dismantling and assembling 3rd and 4th gear clutch -K3- with turbine shaft
Special tools and workshop equipment required
t  Pressure plate -VW 401-
t  Pressure plate -VW 402-
t  Press tool -VW 407-
t  -3292/1- from fitting appliance -3292-

   
The clutch is only allowed to be dismantled for cleaning or when you are carrying out visual check.
Clutches -K1- and -K3- can be pressed together in some gearboxes.
Press -K1- off -K3- → Chapter
Press -K1- onto -K3- → Chapter
1 - Circlip
q   Different thickness.
q   Marking after removing and inserting at same point.
2 - Pressure plate
q   Installing with stepped side facing circlip.
3 - Inner disc
q   Quantity → Chapter.
q   Before installing place in ATF for 15 minutes.
4 - Outer disc
q   Quantity → Chapter.
5 - Thrust plate
q   Installing with peened corrugated washer facing piston.
6 - Corrugated washer
q   Peened to thrust plate → Item.
7 - Circlip
q   Removing and installing → Fig..
8 - Piston cap
q   Sealing lips are vulcanised to piston cap.
q   Moistening sealing lips with ATF before installing.
q   Turn piston cap slightly when installing.
q   When removing and installing press down and fit circlip → Item.
9 - Spring
q   Seating between piston and piston cap.
10 - Piston
q   Sealing lips are vulcanised to piston.
q   Moistening sealing lips with ATF before installing.
q   Turning piston slightly when installing.
11 - Clutch housing with turbine shaft
q   Height varies according to number of inner and outer discs.
12 - O-ring
q   Always renewing.
q   Installing → Fig..
13 - Piston ring
q   Checking that it is correctly located → Fig..
q   Fitting → Fig..

   
Removing and installing circlip -arrow-
–  Press down carefully on piston cap until the circlip can be installed.
  N38-0059
Checking seating of piston rings
–  Ensure that the ends of the piston rings are hooked together.
  N38-0023
Fitting and hooking ends of piston ring together
–  Place piston ring in groove.
–  To hook ends together press sides of ring in and guide ends over one another.
–  Do not twist piston ring out of groove on one side.
  N38-0013
Installing O-ring
–  Insert O-ring in the recess in the turbine shaft -arrow-.
  N38-0022

Removing and installing valve body > < Dismantling and assembling reverse gear clutch -K2-